Clark Forklift C100-120 CH100-120 English O-152 Operator’s Manual
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Clark Forklift C100-120 CH100-120 English O-152 Operator’s Manual
- SAFETY INSTRUCTIONS FOR MAINTAINING INDUSTRIAL TRUCKS Powered industrial trucks may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, personnel and procedures should be provided.
- Maintenance and inspection of all powered industrial trucks should be performed in conformance with the reconvnendation in this manual and the following practices. 1. A scheduled preventive maintenance, lubrication, and inspection system should be followed.
- 2. Only qualified and authorized personnel should be permitted to maintain, repair, adjust, and inspect industrial trucks. 3. Before Leaving The Truck: A. Stop truck. B. Fully lower the load engaging means.
- C. Place directional controls in neutral. O. Apply the parking brake. E. Stop the engine or turn off power. F. Lock the control or ignition circuit. G. Block the wheels if truck is on a ramp, or being worked on.
- 4. Before Working On Truck: A. Raise wheels free of floor or disconnect power source. B. Use chocks or other positive truck positioning devices. C. Block load engaging means, innermast(s), or chassis before working under them.
- Before working on engine fuel system of gasoline powered trucks with gravity feed fuel systems, be sure fuel shutoff valve is closed. Before working on engine fuel system of LP gas powered trucks, close LP gas cylinder valve and run engine until fuel in system is depleted and engine stops running.
- Operation to check performance of the truck or attachments should be conducted in an authorized, safe clearance area. 5. Before Starting To Operate The Truck: A. Be in operating position.
- B. Depress clutch (or brake pedal on automatic transmission and electric trucks). C. Place directional controls in neutral. 0. Start engine or turn on power. E. Before operating truck, check functioning of lift and tilt systems, directional and speed controls, steering, warning devices, brakes, and any attachment. (If used) F. Release parking brake.
Table Of Contents:
Clark Forklift C100-120 CH100-120 English O-152 Operator’s Manual
Engine Tune Up; Air Cleaner, Fuel Pump
Engine Tune Up; Cylinder Head Stud Nuts Intake and Exhaust Manifolds,
Crankcase Ventilation; Intake and Exhaust Valve Clearance
adjustments
Engine Tune Up; Intake and Exhaust Valve Clearance adjustments
Engine Tune Up; Compression test, Spark Plugs
Engine Tune Up; Distributor
Engine Tune Up; Tach Dwell Meter
Engine Tune Up; Contact Point Adjustment; Ignition Timing
Engine Tune Up; Vacuum Test and Carburetor adjustment
Engine Tune Up; Governor adjustment
Starting Motor inspect
Generator inspect
Wheel Bearings clean and repack; adjust
Axle Ends clean and replace
Bleeding Brake System (Hydracool Models on Tangerine paper}
Brakes (Follow tangerine page procedure if applicable}
Hand Brake adjustment
Cooling System inspect and clean
Transmission and Axle Adapter, drain and refi II (Hydracool Models}
Hydraulic Sump Tank drain and refill
Main Hydraulic System Pressure checks
Transmission Stall and Pressure checks
Neutral Starting Switch (Hydratork Models}
Upright Roller adjustments
Carriage Roller adjustments (Follow tangerine page procedure if applicable)
T R 0 U B L E s H 0 0 T I N G G U I D E
Page Description
TS 001 Engine
TS 251 Fuel System
TS 321 Cooling System
TS 341 lgni tion System
TS 361 Starter
TS 381 Generator
TS 401 Battery & Horn
TS 483 Drive Axle
TS 521 Steering Axle
TS 541 Brake System
TS 653 Hydraulic System
TS 963 Hydratork Drive
(Transmission}
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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