BT LHM230 LHM300 Service Manual – PDF DOWNLOAD
DESCRIPTION:
BT LHM230 LHM300 Service Manual – PDF DOWNLOAD
Valid from serial number: 3 300 000-
Order number: 232319-040
Maintenance
Ensure the truck receives regular maintenance. The truck’s safety, efficiency and service life are dependent on the service and maintenance it receives.
Only use spare parts approved by the truck manufacturer for servicing and repairs.
2.1 General
Only persons trained in servicing and repairing this type of truck are qualified to carry out servicing and repair work.
•Do not carry out any maintenance work on the truck if you do not have the correct training and know-how to carry out such work.
•Keep the area where servicing work is done clean. Oil or water will make the floor slippery.
•Never wear loose objects or jewellery when working on the truck.
Any modification or conversion of the truck that affects safe use or functions is not permitted.
TABLE OF CONTENTS:
BT LHM230 LHM300 Service Manual – PDF DOWNLOAD
1- Table of contents 3
1- Technical data 5
1 1 Truck data 5
2- Maintenance 7
2 1 General 7
2 2 Safety rules for servicing work 7
2 2 1 Observe the following for servicing and maintenance 8
2 2 2 Information plates 9
2 3 Cleaning, washing and lubrication 9
2 3 1 Lubrication chart 9
3- Tow bar 11
3 1 General 11
3 2 Replacing the tow bar 12
3 3 Replacing the lowering handle 12
3 4 Replacing the handle 13
3 5 Replacing the press roller and valve rod 13
4- Hydraulic unit 15
4 1 General 15
4 2 Functional description 16
4 2 1 Standard 16
Pump phase 16
Suction phase 16
Neutral position 16
Lowering phase 17
4 2 2 Quick lift 17
High pressure 17
Low pressure 17
4 2 3 Overloading 18
4 3 Replacing the hydraulics 19
4 4 Replacing the steering wheel 19
4 5 Replacing the steering wheel shaft 20
4 6 Replacing thrust bearings 20
4 7 Replacing the pump piston and pump piston seals 20
4 8 Replacing the lift piston 21
4 9 Replacing the lowering valve 21
4 10 Replacing the valve cone 22
4 11 Changing the oil 22
4 12 Hydraulics diagram 24
4 12 1 LHM230, LHM30P 24
4 12 2 LHM230Q 24
4 12 3 LHM230O 25
5- Tools 27
5 1 Service tools 27
6- Chassis 31
6 1 General 31
6 2 Replacing pivot pipes 31
6 3 Replacing the pressure rod 31
6 4 Replacing the wheel fork 31
6 5 Replacing the bogie fork 32
6 6 Replacing the fork wheel 32
7- Specific service instructions LHM230P 33
7 1 Removing/fitting wheels 33
7 2 Replacing the cable 34
7 3 Fitting the spring 34
7 4 Replacing the bushing 35
7 5 Adjusting the functions of LHM230P 35
8- Troubleshooting 37
8 1 Troubleshooting chart 37
8 1 1 Troubleshooting – hydraulics 39
Internal leakage 39
External leakage 39
Defective quick lift function 40
9- Instructions for disposal 41
9 1 General 41
9 2 The product 41
9 3 Methods 41
9 4 Grading of LHM230/LHM230P 41
9 5 Draining the oil 42
9 6 Other 42
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V