Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD
Language : English
Pages :212
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machines.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 3 CONTENTS......................................................................... 5 FOREWORD......................................................................... 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED......................................... 9 REGULAR MAINTENANCE ITEMS.................................................... 9 SERIAL NUMBER LOCATIONS...................................................... 10 Utility Work Machine Serial Number....................................... 10 Engine Serial Number..................................................... 10 DELIVERY REPORT.............................................................. 10 UTILITY WORK MACHINE IDENTIFICATION.......................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12 Standard Items........................................................... 12 Options And Accessories.................................................. 12 Buckets Available........................................................ 13 Attachments.............................................................. 13 Implements............................................................... 13 SAFETY AND TRAINING RESOURCES.................................................... 15 SAFETY INSTRUCTIONS.......................................................... 17 Before Operation......................................................... 17 Safe Operation Is The Operator’s Responsibility.......................... 18 Safe Operation Needs A Qualified Operator................................ 18 Use Safety Rules......................................................... 19 Avoid Silica Dust........................................................ 19 Safety Rules For Power Take-Off (PTO) Driven Implements.................. 20 FIRE PREVENTION.............................................................. 20 Maintenance.............................................................. 20 Operation................................................................ 20 Electrical............................................................... 20 Hydraulic System......................................................... 21 Fueling.................................................................. 21 Starting................................................................. 21 Spark Arrester Exhaust System............................................ 21 Welding And Grinding..................................................... 21 Fire Extinguishers....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.......................................... 22 MACHINE SIGNS (DECALS)....................................................... 23 Pictorial Only Safety Signs.............................................. 25 OPERATING INSTRUCTIONS........................................................... 27 OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 31 Overview................................................................. 31 Switch Panel............................................................. 31 Control Panel............................................................ 32 Indicator Icons.......................................................... 33 Floor Console............................................................ 33 Center Console........................................................... 34 Radio Option............................................................. 35 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 37 TICS™ And Arm Rest Operation............................................. 37 ENGINE SPEED CONTROL......................................................... 37 Operation................................................................ 37 PARKING BRAKE................................................................ 38 Operation................................................................ 38 BACK-UP ALARM SYSTEM......................................................... 39 Description.............................................................. 39 Operation................................................................ 39 STEERING MODE SELECTION...................................................... 40 Operation................................................................ 40 TRAVEL DIRECTION CONTROL LEVER............................................... 41 Operation................................................................ 41 Two-Speed Control........................................................ 41 DRIVE PEDAL.................................................................. 41 Operation................................................................ 41 BRAKE PEDAL.................................................................. 41 Operation................................................................ 41 TRACTION CONTROL............................................................. 42 Description.............................................................. 42 Operation................................................................ 42 STOPPING THE UTILITY WORK MACHINE............................................ 43 Procedure................................................................ 43 WHEEL ALIGNMENT.............................................................. 43 Procedure................................................................ 43 LIFT ARM BYPASS.............................................................. 44 Operation................................................................ 44 HYDRAULIC CONTROLS........................................................... 45 Description.............................................................. 45 Lift Arm Operation....................................................... 45 Lift Arm Float Position.................................................. 45 Tilt Operation........................................................... 45 Front Auxiliary Hydraulics Operation..................................... 46 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 46 Quick Couplers........................................................... 46 Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 47 High-Flow Hydraulics Operation (If Equipped)............................. 47 REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION)................................. 48 Description.............................................................. 48 Quick Couplers And Hoses................................................. 48 Operating The Remote Hydraulics.......................................... 50 Relieve Hydraulic Pressure (Utility Work Machine And Implement).......... 51 ATTACHMENT CONTROL DEVICE (ACD).............................................. 51 Description.............................................................. 51 RECIEVER HITCH............................................................... 52 Description.............................................................. 52 Adjusting Length......................................................... 52 THREE-POINT HITCH............................................................ 53 Description.............................................................. 53 Raising.................................................................. 53 Lowering................................................................. 53 Operation................................................................ 54 POWER TAKE-OFF (PTO) (OPTIONAL).............................................. 55 Description.............................................................. 55 Engaging PTO............................................................. 56 Disengaging PTO.......................................................... 57 DAILY INSPECTION............................................................. 58 Daily Inspection And Maintenance......................................... 58 PRE-STARTING PROCEDURE....................................................... 60 Entering The Utility Work Machine........................................ 60 Seat And Steering Wheel Adjustment....................................... 60 Seat Belt Adjustment And Arm Rest........................................ 61 STARTING THE ENGINE.......................................................... 62 Key Switch............................................................... 62 Keyless.................................................................. 63 Cold Temperature Starting................................................ 63 Warming The Hydraulic / Hydrostatic System............................... 63 MONITORING THE CONTROL PANEL................................................. 64 Key Switch And Keyless................................................... 64 Warning And Shutdown..................................................... 64 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 65 Procedure................................................................ 65 Emergency Exit (When Equipped With Cab).................................. 65 ATTACHMENTS.................................................................. 66 Choosing The Correct Bucket.............................................. 66 Pallet Fork.............................................................. 66 Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 67 Installing And Removing The Attachment (Power Bob-Tach).................. 69 IMPLEMENT.................................................................... 72 Choosing The Correct Implement........................................... 72 Installing And Removing Pull Type Implements............................. 73 Installing And Removing Three-Point Hitch Mounted Implements............. 77 Lifting Link Adjustment.................................................. 82 Top Link Adjustment...................................................... 82 Sway Bar Adjustment...................................................... 83 POWER TAKE-OFF (PTO)......................................................... 84 Installing And Removing The PTO.......................................... 84 OPERATING PROCEDURE.......................................................... 87 Inspect The Work Area.................................................... 87 Basic Operating Instructions............................................. 87 OPERATING PROCEDURE.......................................................... 88 Operating With A Full Bucket And No Implement............................ 88 Operating With An Empty Bucket And An Implement Installed................ 88 Filling And Emptying The Bucket.......................................... 89 Leveling The Ground Using Float.......................................... 90 Backfilling.............................................................. 90 Work Mode Operation...................................................... 90 Towing Equipment With The Utility Work Machine........................... 91 Safety Chains............................................................ 91 Operating The Three-Point Hitch Implement................................ 92 Safety Rules For PTO Operation........................................... 94 Operating The PTO........................................................ 95 TOWING THE UTILITY WORK MACHINE.............................................. 98 Procedure................................................................ 98 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 99 Loading And Unloading.................................................... 99 Fastening................................................................100 PREVENTIVE MAINTENANCE...........................................................101 MAINTENANCE SAFETY...........................................................105 SERVICE SCHEDULE.............................................................107 Maintenance Intervals....................................................107 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™).....................................109 Description..............................................................109 Inspecting The TICS™.....................................................109 Maintaining The TICS™....................................................109 LIFT ARM BYPASS..............................................................110 Inspecting...............................................................110 SEAT BELT....................................................................111 Inspection And Maintenance...............................................111 BACK-UP ALARM SYSTEM.........................................................112 Description..............................................................112 Inspecting...............................................................112 NEUTRAL START SYSTEM.........................................................113 Inspecting...............................................................113 LIFT ARM SUPPORT DEVICE......................................................114 Installing...............................................................114 Removing.................................................................115 PTO SWITCH...................................................................116 Inspection And Maintenance...............................................116 PARKING BRAKE SYSTEM.........................................................117 Inspection And Maintenance...............................................117 OPERATOR CAB.................................................................117 Description..............................................................117 REAR COVER...................................................................118 Opening And Closing......................................................118 RIGHT COVER..................................................................119 Description..............................................................119 Opening And Closing......................................................119 LEFT COVER...................................................................119 Description..............................................................119 Opening And Closing......................................................119 CAB FILTERS..................................................................120 Cleaning And Maintenance.................................................120 Fresh Air Filter.........................................................120 Recirculating Air Filter.................................................120 HEATING AND AIR CONDITIONING.................................................121 Cleaning And Maintenance.................................................121 Filters..................................................................121 Evaporator...............................................................121 Condenser................................................................122 Air Conditioning Lubrication.............................................122 Troubleshooting..........................................................122 AIR CLEANER SERVICE..........................................................123 Replacing Filter Elements................................................123 OPERATOR SEAT................................................................125 Removal And Installation.................................................125 PASSENGER SEAT...............................................................126 Removal And Installation.................................................126 FUEL SYSTEM..................................................................127 Fuel Specifications......................................................127 Biodiesel Blend Fuel.....................................................127 Filling The Fuel Tank....................................................128 Fuel Filter..............................................................129 Removing Air From The Fuel System........................................130 Filling A Portable Fuel Container........................................130 ENGINE LUBRICATION SYSTEM....................................................131 Checking And Adding Engine Oil...........................................131 Engine Oil Chart.........................................................131 Removing And Replacing Oil And Filter....................................132 ENGINE COOLING SYSTEM........................................................133 Checking Level...........................................................133 Cooling System Service Access Position...................................134 Cleaning.................................................................136 Removing And Replacing Coolant...........................................137 ELECTRICAL SYSTEM............................................................139 Description..............................................................139 Fuse And Relay Location - Cab Panel......................................139 Fuse And Relay Location - Frame Panel....................................140 Battery Maintenance......................................................141 Using A Booster Battery (Jump Starting)..................................142 Removing And Installing Battery..........................................143 HYDRAULIC / HYDROSTATIC SYSTEM...............................................145 Checking Fluid...........................................................145 Hydraulic / Hydrostatic Fluid Chart......................................145 Adding Fluid.............................................................146 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters....147 Removing And Replacing Hydraulic Fluid...................................148 Breather Cap.............................................................149 SUPPORTING THE MACHINE ON JACKSTANDS.........................................150 Procedure................................................................150 TIRE MAINTENANCE.............................................................151 Wheel Nuts...............................................................151 Rotating.................................................................151 Mounting.................................................................151 TRANSAXLE (FRONT AND REAR)...................................................152 Checking And Adding Lubricant............................................152 Removing And Replacing Lubricant.........................................153 ALTERNATOR BELT..............................................................154 Belt Adjustment..........................................................154 Belt Replacement.........................................................154 AIR CONDITIONING BELT........................................................155 Belt Adjustment..........................................................155 Belt Replacement.........................................................155 DRIVE BELT...................................................................156 Belt Adjustment..........................................................156 Belt Adjustment (Cont’d).................................................157 Belt Replacement.........................................................157 LUBRICATING THE UTILITY WORK MACHINE.........................................159 Lubrication Locations....................................................159 PIVOT PINS...................................................................162 Inspection And Maintenance...............................................162 BOB-TACH (HAND LEVER)........................................................163 Inspection And Maintenance...............................................163 BOB-TACH (POWER OPTION)......................................................164 Inspection And Maintenance...............................................164 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................165 Storage..................................................................165 Return To Service........................................................165 SYSTEM SETUP AND ANALYSIS........................................................167 DIAGNOSTIC SERVICE CODES.....................................................169 Viewing Service Codes....................................................169 Service Codes List.......................................................170 Service Codes List.......................................................172 CONTROL PANEL SETUP..........................................................175 Enter Setup..............................................................175 Two-Speed................................................................175 High Flow................................................................175 Horsepower Management....................................................175 Tire Size................................................................175 Save Setup...............................................................175 Exit Setup...............................................................175 PASSWORD SETUP (KEYLESS START)...............................................176 Password Description.....................................................176 Changing The Owner And Operator Passwords................................176 Password Lockout Feature.................................................177 MACHINE SIGN TRANSLATIONS........................................................179 MACHINE SIGN TRANSLATIONS....................................................181 Service Schedule (7241003)...............................................181 Machine Load Capacities (6814303)........................................184 Operation Instruction (6814309)..........................................185 Danger (7114128).........................................................185 Wheel Alignment (6814813)................................................185 Warning (7114129)........................................................186 Warning (6814300)........................................................186 Lift Arm Support (7128957)...............................................187 Warning (7161018)........................................................188 Coolant (6708929)........................................................188 Warning (7161033)........................................................188 Warning (6814310)........................................................189 Bob-Tach (6561383).......................................................189 Auxiliary Coupler (6731757)..............................................190 Warning (6814301)........................................................190 Joystick (6814312).......................................................191 Warning (6737189)........................................................191 SPECIFICATIONS...................................................................193 MACHINE LOAD CAPACITIES......................................................195 Loader Rated Operating Capacity (ROC)....................................195 Three-Point Hitch Lift Capacity..........................................195 Maximum Storage Bin Load (Each)..........................................195 Machine Rated Capacity (3) = (A + B + C + F).............................195 Maximum Trailer Hitch Tongue Weight......................................195 Total Rated Capacity (4) = (A + B + C + D + E)...........................195 (5610) UTILITY WORK MACHINE SPECIFICATIONS...................................196 Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option).....196 Dimensions (With 27 Inch Tires And With Three-Point Hitch Option)........197 Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option).....198 Dimensions (With 29 Inch Tires And With Three-Point Hitch Option)........199 Performance..............................................................200 Controls.................................................................200 Engine...................................................................201 Hydraulic System.........................................................202 Electrical...............................................................202 Power Take-Off (PTO) System..............................................203 Drive System.............................................................203 Capacities...............................................................203 Tires....................................................................203 WARRANTY.........................................................................205 WARRANTY.....................................................................207 ALPHABETICAL INDEX...............................................................209
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
SM