Bobcat E165 Compact Excavator Operation & Maintenance Manual SN B53W11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat E165 Compact Excavator Operation & Maintenance Manual SN B53W11001 & Above – PDF DOWNLOAD
Language : English
Pages : 384
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat E165 Compact Excavator Operation & Maintenance Manual SN B53W11001 & Above – PDF DOWNLOAD
Table of Contents 3
Foreword 7
Intended Use 7
Engine and Emission Control System Maintenance 7
Machine Capacity 8
Options 8
Attachments 8
Buckets Available 8
Serial Number Locations 9
Component Serial Numbers 9
Engine Identification 10
Engine Data Plate 10
Your Machine Serial Numbers 10
Safety Messages 10
Signal Words 11
Other Signal Words 11
Publications and Training Resources 12
Operation & Maintenance Manual (7407614enUS) 12
Operator’s Handbook (7387077enUS) 12
AEM Safety Manual 6901951 (English and Spanish) 13
Service Manual 7407615enUS 13
Safety 15
Safety Decals 16
Safety Decals With Text 16
Safety Decals Without Text (No-Text) 17
Information and Location for Safety Decals 18
Information and Location for Safety Decals (Continued) 19
1 General Hazard (950205-03804) 20
2 Warning Tag – “Do Not Operate” (950205-03802) 21
3 Keep Bystanders Away (950205-03803) 21
4 Hot Pressurized Fluid (950205-03781) 21
5 Entanglement in Rotating Parts (950205-03791) 21
6 Rotating Fan (950205-03788) 22
7 Battery Explosion (950205-03785) 22
8 Battery Disconnection (950205-03784) 22
9 Flying Debris or Objects (950205-03866) 23
10 Crush Hazard (950205-03805) 23
11 Pressurized Gas and Fluid (950205-03782) 23
12 Fall Hazard (950205-03783) 24
13 Hot Surface (950205-03777) 24
14 Emergency Exit (950205-03810) 24
15 ISO Control Pattern (950205-03860) 25
BHL Control Pattern (US Only) (950205-03868) 25
16 Ultra Low Sulfur Diesel Fuel (950205-03863) 25
17 ROPS Warning (Optional) (950205-03861) 26
18 Falling Object (Optional) (950205-03786) 26
19 Hydraulic Oil Check (950205-03965) 27
20 Hydraulic Breaker (Optional) (950205-03964) 27
21 Lift/Tie down (Optional) (950205-03815) 27
22 Tie down (Optional) (950205-03816) 28
23 Electric Welding Attention (950212-02440) 28
24 Do Not Lift (950205-03570) 28
25 DEF (AdBlue®) (950205-01489A) 29
General 30
Safe Operation is Operator’s Responsibility 30
Know Your Machine 30
Proper Work Tools and Attachments 31
Pressurized Fluids 31
Flying or Falling Objects 32
Personal Protective Equipment (PPE) 33
Correction of Machine Problems 33
Crushing and Cutting 33
Hot Coolant and Oils – Burn Prevention 34
Fire and Explosion Prevention 35
Maintenance 35
Operation 35
Electrical 36
Hydraulic System 36
Fueling 37
Never Use Ether Starting Aids 37
Welding and Grinding 37
If a Fire Occurs 38
Fire Extinguisher and First-aid Kit (Emergency Medical Kit) 38
Electrical System and Electrical Shock 39
Roll-over Protective Structure (ROPS) 39
ROPS Certification 40
Protecting Cabin from Flying or Falling Objects (Optional) 41
Emergency Exit from Operator’s Station 42
Transportation 43
Obey State and Local Over-the-Road Regulations 43
Loading and Unloading 43
Transporting Machine 44
Operation 45
Before Engine Starting 45
Machine Condition 45
Work Site 46
Mounting/Dismounting 47
Cleaning 48
Operator Station 48
Seat Belt 49
Visibility Information 50
Mirror Adjustment 51
Boost Starting or Charging Engine Batteries 52
Starting Engine 53
Swinging or Traveling 54
Lifting and Digging 56
Operation on Slopes 57
Towing 58
Attachment 59
Engine Stop 60
Parking Machine 60
Preservation/Storing Machine 61
Check After Long-term Parking 62
Maintenance 63
Cleaning 65
Fire and Explosion Prevention 65
Burn Prevention 66
Lock Inspection Covers 66
Working on Machine 67
Track Tension Adjustments 68
Supports and Blocking for Work Equipment 68
High-pressure Lines, Tubes and Hoses 69
Battery 70
Battery Hazard Prevention 70
Environment and Circumstances 72
Work Site Areas Requiring Extra Caution 72
Digging Under an Overhang 72
Deep Digging 72
Poor Visibility 73
High-voltage Cables 73
Underground Operation 74
Working in Water 74
Working in Contaminated Environment 74
Exhaust Ventilation 75
Ventilation for Enclosed Area 75
Asbestos Information 75
Silica Dust Information 76
Disposal of Hazardous Materials 76
Sound 76
Vibration Information 77
Hand/Arm Vibration Level 77
Whole Body Vibration Level 77
Guidelines for Use and Working Conditions of Earth-moving Machinery to Reduce Vibration Levels (ISO/TR 25398 Annex E) 77
Operating Controls 79
Component Locations 80
Operator’s Area 84
Operational Controls and Panels 86
1 Starter Switch 88
2 Heater and Air Conditioner Control Panel 89
3 Power Socket for 12 Volt 89
4 Cigarette Lighter 89
5 Smart Power Control Switch 90
6 Engine Speed Control Dial 90
7 Travel Speed Selector Switch 90
8 Light Switch 91
9 Not Used 91
10 Cabin Work Light Switch (Optional) 91
11 Audio Control Panel 91
12 Wiper Control Panel 93
13 Quick Coupler Switch 94
14 Not Used 94
15 Warning Light Switch (Optional) 94
16 Not Used 94
17 Travel/Swing Alarm Switch (Optional) 95
18 Not Used 95
19 Diagnostic Connector Port 95
20 Horn Button (Left-hand Work Lever) 95
21 Breaker/Booster Button (Right-hand Work Lever) 96
22 Rotating Switch 96
23 Shear Switch 97
24 Display Monitor 97
25 Photo Sensor 97
26 Safety Lever 98
27 Auxiliary Mode Switch 98
28 Hour Meter 98
29 One Touch Deceleration Button 99
30 Not Used 99
31 Selector Switch Control Panel 99
32 Aux / USB Port 101
33 Not Used) 101
Display Monitor 102
Functional Check 102
Password Activated 103
1 Fuel Gauge 103
2 DEF (AdBlue®) Level Gauge 103
3 Engine Coolant Temperature Gauge 104
4 Hydraulic Oil Temperature Gauge 104
5 Multifunction Gauge and Graphic Information Area 105
6 ECO Gauge 106
7 Trip Meter 106
8 Digital Clock 107
9 Display Warning Symbols 107
10 Warning Light 115
11 Function Buttons 116
12 Mode Selector Buttons 118
13 Selector Function Display 120
14 Jog Switch 120
15 Camera Mode Selector/ESC Button 120
16 Multimedia Selector Button 120
Launch Menu 121
Warning Pop-up Window 124
Warning Pop-up Windows List 126
User Menu 127
User Menu – Access and Escape Methods 127
Access Method 127
Escape Method 127
User Menu 127
Switch Operation Indication 161
Heater and Air Conditioner Control Panel 164
Location of Controls and Vents 164
Control Panel 165
1 Automatic Temperature Control Button 165
2 Off Button 166
3 Temperature Control Button 166
4 Temperature Unit Selector Button 166
5 Mode Selector Button 166
6 Air Inlet Selector Button 168
7 Fan Speed Selector Buttons 168
8 Air Conditioner Button 168
9 Defroster Button 169
10 LCD Display 169
Memory Function 169
Stereo 170
Stereo 170
Miscellaneous Electrical Devices 171
Cabin Light 171
Safety Lever 171
Circuit Breaker (80 A) 171
Circuit Breaker (30 A) 172
Fuse Boxes 172
Seat Adjustment 173
1 Forward/Backward Adjustment 173
2 Adjusting Height of Seat and Depth of Cushion 173
Forward Tilt 173
Cushion Slide 173
Seat Height 173
3 Reclining Position Adjustment 174
4 Lumbar Support Adjustment 174
5 Headrest 174
6 Seat Belt 174
Seat Belt Locking and Unlocking 175
7 Left and Right Control Stand Adjustment 175
8 Left and Right Control Stand Height Adjustment 175
9 Adjusting Height/Angle of Armrest 176
10 Heating Operator’s Seat 176
Engine Emergency Stop Switch 176
Emergency Exit Glass Breaking Tool 177
Miscellaneous Convenience Devices 178
Ceiling Cover 178
Opening Ceiling Cover 178
Closing Ceiling Cover 178
Front Windows 179
Front Upper Window 179
Front Bottom Window 180
Door Side Latch 181
Sun Visor 182
Front Window Visor 182
Ceiling Window Visor 182
Cup Holder 183
Miscellaneous Access Covers and Doors 184
Side Door 184
Storage Box Door 184
Opening 184
Closing 184
Engine Cover 185
Operation 187
To Operate a New Excavator 187
Starting and Stopping Engine 188
Inspection Before Starting Engine 188
Walk Around Checks 188
Checks Before Starting Engine 190
Operational Checks Before Starting Engine 191
Engine Start 192
Cold Weather Starting 195
Engine Pre-heater 195
Engine Soft Start Protection 197
Plug Heater (Optional) 198
Starting Engine With a Booster Cable 199
Connecting Booster Batteries 199
Disconnecting Booster Batteries 200
Hydraulic System Warm-up 200
Hydraulic System Warm-up – Cold Weather 201
Stopping Engine 203
Checks and Maintenance After Stopping Engine 204
Wait to Disconnect Indicator 204
Safety Lever 205
Travel 206
Automatic Travel Speed Control 206
Travel Control Lever Operation 207
General Travel Instructions 208
Operating Instructions 211
Engine Speed Control 211
Emission Control System 211
Low DEF (AdBlue®) Level 211
Reaction to Faults in SCR System – DEF Quality, Tampering and Dosing Interruption 212
Reaction to Blocked EGR Valve and Malfunction of the Monitoring – Impeded EGR 212
Mode Selection 213
Power Mode 213
Work Mode 214
Auto Idle Mode 214
Boost Mode 215
Work Levers (Joysticks) (ISO Pattern) 216
Left-hand Work Lever (Joystick) (Figure 53 and Figure 54) 216
Right-hand Work Lever (Joystick) (Figure 53 and Figure 56) 216
Control Pattern Selector Valve 217
Work Levers (Joysticks) (BHL Pattern) 218
Left-hand Work Lever (Joystick) (Figure 57 and Figure 60) 218
Right-hand Work Lever (Joystick) (Figure 57 and Figure 61) 218
Smart Power Control (SPC) 219
Operating Precautions 220
Working in Water 226
Escaping From Mud 226
Track On One Side Stuck 226
Tracks On Both Sides Stuck 226
Parking Excavator 227
Towing Procedure 228
Attachments 229
Installing and Removing the Attachment 229
Removal and Installation 229
Hydraulic Attachments (Optional) 231
Quick Coupler Operation (S/N 1011 & Below) 231
To Engage Attachment 231
To Release Attachment 235
Quick Coupler Operation (S/N 1012 & Above) 237
To Engage Attachment 237
To Release Attachment 242
Breaker Operation 245
To Activate Breaker 245
Hydraulic Oil and Filter Service Intervals 246
Shear Operation 247
To Activate Shear 248
One-Way/Two-Way Valve Operation 249
Activating Shear with Pedal Valve 249
Activating Breaker with Pedal Valve 249
Stopper Positions 249
Rotating Operation 250
Lifting Objects 251
Lifting Unknown Weight 252
Lifting Known Weight 252
Pick and Carry 252
Lifting Objects with Quick Coupler 253
Equipment Lowering with Engine Stopped 255
Long Term Storage 256
Before Storage 256
After Storage 257
Inspection, Maintenance and Adjustment 259
Maintenance Information 259
Operational Hour Meter Reading 259
Bobcat Genuine Replacement Parts 259
Bobcat Genuine Lubricants 259
Windshield Washer Fluid 259
Fresh and Clean Lubricants 259
Check Drained Oil and Used Filter 259
Fuel Strainer 259
Avoid Mixing Lubricants 260
Locking Inspection Covers 260
Hydraulic System – Air Bleeding 260
Hydraulic Hose Installation 260
Safety Precautions 261
Machine Setup Position for Maintenance 262
Maintenance Handling Access 264
Entering/Leaving/Climbing On Machine 264
Handling Oil, Fuel, DEF (AdBlue®), Coolant 265
Oil 265
Fuel 265
DEF (AdBlue®) 267
Engine Oil 268
Grease 268
Coolant and Water for Dilution 269
Filters 270
Electrical System Maintenance 271
Recommend Fuel, Coolant, and Lubricant 272
Symbols for “Lubrication and Service Chart” 273
Lubrication and Service Chart 274
Fluid Capacities 277
Table of Recommended Lubricants 278
Maintenance Intervals 280
10 Hour / Daily Service 283
Grease Boom, Arm and Front Attachment Pins (for First 100 Hours) 283
Check Engine Oil Level 283
Check for Leaks in Hydraulic System 283
Check Level of Hydraulic Oil Tank 284
Check for Leaks in Fuel System 285
Check Fuel Level 286
Check DEF (AdBlue®) Tank 287
Check Water Separator & Pre Fuel Filter (Fuel Prefilter) and Drain Water As Required 288
Check Oil Level of Swing Motor 289
Clean Dust Net in Front of Oil Cooler and Radiator 290
Check Cooling System and Refill As Required 291
Check Level of Window Washer Liquid 291
Inspect Bucket Teeth and Side Cutters for Signs of Wear 292
Inspect Cooling Fan Blade 292
Check Air Intake System and Emission Control System Components 293
Inspect Seat Belt for Proper Operation 293
Inspect Rear View Camera for Proper Operation 293
Inspect Mirrors for Damage and Adjust and Clean as Required 294
Inspect Structure for Cracks and Faulty Welds 294
Check Operation of All Switches and Travel Alarm 294
Check the Operation of Safety Lever 294
Inspection and Maintenance of the Safety Lever 294
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Display Monitor 295
Check Operation of All Controls and Linkages 296
50 Hour / Weekly Service 297
Perform All Daily Service Checks 297
Grease Arm and Bucket Joint Pins 297
Grease Swing Bearing 298
Drain Water and Sediment from Fuel Tank 298
Check Engine Fan Belt for Cracks, Wear and Correct Tension (After First 50 Hours) 299
Inspect the Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, Rollers, Idlers) 299
250 Hour / Monthly Service 300
Perform All Daily and 50 Hour Service Checks 300
Grease Boom and Arm Joint Pins 300
Change Breaker Filter (Optional) 302
Replace Hydraulic Oil Return Filter (After First 250 Hours) 303
Change Pilot Filter (After First 250 Hours) 303
Inspect Pins and Bushings of the Front End Attachments for Signs of Wear 303
Check Fluid Levels in Batteries 303
Inspect for Any Loose or Missing Nuts and Bolts 303
Inspect Fuel System Hose Clamps 303
500 Hour / 3 Month Service 304
Perform All Daily, 50 and 250 Hour Service Checks 304
Grease Swing Gear and Pinion 304
Change Engine Oil and Filter 305
Clean Air-conditioning Outer Filter 307
Check and Clean Air-conditioning Inner Filter 308
Clean Radiator, Oil Cooler, Intercooler, Fuel Cooler and Air Conditioner Condenser Cores 309
Clean Outer Filter of Air Cleaner 310
Replacement of Water Separator & Pre Fuel Filter (Fuel Prefilter) 312
Change Main Fuel Filter 313
Check Oil Level in Travel Motor (One on Each Side of Unit) 314
Change Oil in Travel Motor (One on Each Side of Unit) (After First 500 Hours) 314
Change Oil in Swing Motor (Drain and Refill After First 500 Hours) 314
1,000 Hour / 6 Month Service 315
Perform All Daily, 50, 250 and 500 Hour Service Checks 315
Grease Swing Motor 315
Change Hydraulic Oil Tank Breather Filter 315
Replace Hydraulic Oil Return Filter 316
Change Pilot Filter 317
Change Oil in Travel Motor (One on Each Side of Unit) 318
Change Oil in Swing Motor 319
Change Air-conditioning Outer Filter 320
Change Air-conditioning Inner Filter 321
Check Engine Fan and Alternator Belts Tension 322
Belt Tensioner – Check 322
Belt – Inspect 322
Change Fuel Cap Filter 323
Check and Adjust Engine** 324
1,500 Hour / 9 Month Service 325
Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks 325
Change DEF (AdBlue®) Filter 325
Replace Engine Crankcase Breather Element 326
2,000 Hour / Yearly Service 327
Perform All Daily, 50, 250, 500, 1,000 and 1,500 Hour Service Checks 327
Replace Outer and Inner Air Cleaner Filters 327
Change Radiator Coolant 329
Hydraulic Oil Exchange and Suction Strainer Cleaning 331
Check Alternator and Starter** 333
Check All Cab Mounts 333
Perform and Record Results of Cycle Time Tests 333
Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage 333
Check, Adjust Valve Clearance** 333
Check Head Bolt Torques 333
3,000 Hour / Biennial Service 334
Change Alternator and Fan Belts 334
Removal 334
Installation 334
Air-conditioning System 335
Check Control Panel 335
Check Air Conditioner Hoses 335
Check Condenser 335
Check Belt Tension 335
Bucket 336
Bucket Tooth Replacement 336
Bucket O-ring Replacement 337
Electrical System 338
Battery 338
Inspection of Battery Electrolyte Level 339
Check Charging State 339
Check Battery Terminals 339
Battery Replacement 339
Fuses 340
Fuse Boxes 340
Fuse Identification 341
Engine Cooling System 342
General 342
Types of Antifreeze 343
Antifreeze Concentration Tables 344
Electric Viscous Fan Clutch 345
Removal and Installation of the Cooling Fan Assembly 345
Handling of Accumulator 346
Track Tension 347
Venting and Priming Hydraulic System 349
Main System Pump 349
Hydraulic Cylinders 349
Swing Motor 350
Travel Motor 350
General Venting 350
Maintenance in Special Conditions 351
Transportation 353
Loading and Unloading 354
Lifting Machine 358
Specification 359
Standard Specification 359
Overall Dimensions 360
Disassembled Parts, Dimension and Weight 361
Components 361
Boom 361
Arm 362
Counterweight 363
Ground Pressure 363
Digging Force 364
Working Range 366
Excavator Rated Lift Capacity Tables 368
Approximate Weight of Workload Materials 371
Warranty 373
Machine Warranty 373
Emission Control Warranty Statement 374
Index 377
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat E165 Compact Excavator Operation & Maintenance Manual SN B53W11001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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