2011 Volkswagen Passat & Passat Variant Body Repair Manual – PDF DOWNLOAD
FILE DETAILS:
2011 Volkswagen Passat & Passat Variant Body Repair Manual – PDF DOWNLOAD
Language : English
Pages : 381
Downloadable : Yes
File Type : PDF
Size: 54.4 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2011 Volkswagen Passat & Passat Variant Body Repair Manual – PDF DOWNLOAD
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
1 Vehicle identification data
The vehicle identification number -arrow A- is located on the
wing mounting on the right in the luggage compartment (driver’s
perspective).
♦ The vehicle identification number -arrow B- is located on the
sill panel seat mounting in the vicinity of the front door on the
right side of the vehicle.
♦ The vehicle identification number -arrow C- is located on the
floor panel of the rear seats
TABLE OF CONTENTS:
2011 Volkswagen Passat & Passat Variant Body Repair Manual – PDF DOWNLOAD
00 – Technical data 1
1 Vehicle identification data 1
1 1 Vehicle identification number 1
2 Safety instructions 3
3 Moulded foam elements 4
4 Galvanized body parts, high/higher-strength and hot-formed body panels 6
4 1 Body 6
5 Laser welding 9
6 Body panel gaps/shut lines 10
6 1 Body – front 10
6 2 Body – centre 11
6 3 Body – rear 12
6 4 Body – rear (Variant) 13
7 Body dimensions 14
7 1 Body – front 14
7 2 Body – centre 16
7 3 Body – centre (Variant) 21
7 4 Body – rear 22
7 5 Body – rear (Variant) 23
7 6 Floor group – front 24
7 7 Floor group – centre 25
7 8 Floor group – rear 26
8 Tools 27
9 Alignment bracket set 28
9 1 Overview 28
10 Portal gauge 29
10 1 Overview 29
50 – Body – front 31
1 Renewing left console 31
1 1 Tools 31
1 2 Removing 32
1 3 Installing 34
2 Renewing right console 36
2 1 Tools 36
2 2 Removing 37
2 3 Installing 38
3 Renewing retaining bracket for subframe 40
3 1 Tools 40
3 2 Removing 41
3 3 Installing 42
4 Renewing bumper bracket 44
4 1 Tools 45
4 2 Removing 45
4 3 Installing 46
5 Renewing upper wheel housing longitudinal member 48
5 1 Tools 49
5 2 Removing 50
5 3 Installing 52
6 Renewing front wheel housing 56
Passat 2011 ➤ , Passat Variant 2011 ➤
Body Repairs – Edition 04 2011
Contents i
Protected by copyright Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by Volkswagen AG
6 1 Tools 57
6 2 Removing 57
6 3 Installing 59
7 Repairing threads for securing subframe (suspension subframe) 66
7 1 Tools 67
7 2 Contents of thread repair kit 67
7 3 Repairing threads 68
8 Renewing front longitudinal member 71
8 1 Tools 72
8 2 Removing 72
8 3 Installing 75
9 Renewing front longitudinal member – part section 82
9 1 Tools 83
9 2 Removing 83
9 3 Installing 86
51 – Body – centre 91
1 Renewing roof 91
1 1 Tools 92
1 2 Removing 94
1 3 Installing 96
2 Renewing roof – vehicles with sliding/tilting sunroof 107
2 1 Tools 108
2 2 Removing 110
2 3 Installing 112
3 Renewing roof (Variant) 124
3 1 Tools 125
3 2 Removing 127
3 3 Installing 129
4 Renewing roof – Variant with panorama sliding sunroof 140
4 1 Tools 141
4 2 Removing 143
4 3 Installing 145
5 Renewing roof side member 157
5 1 Tools 158
5 2 Removing 158
5 3 Installing 160
5 4 Foam treating roof side member 166
6 Renewing front roof cross member 169
6 1 Tools 170
6 2 Removing 170
6 3 Installing 171
7 Renewing rear roof cross member (saloon) 173
7 1 Tools 174
7 2 Removing 174
7 3 Installing 175
8 Renewing rear roof cross member (Variant) 177
8 1 Tools 178
8 2 Removing 178
8 3 Installing 179
9 Renewing A-pillar 182
9 1 Tools 183
9 2 Removing 183
9 3 Installing 185
Passat 2011 ➤ , Passat Variant 2011 ➤
Body Repairs – Edition 04 2011
ii Contents
Protected by copyright Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by Volkswagen AG
10 Renewing A-pillar reinforcement – part section 192
10 1 Tools 193
10 2 Removing 193
10 3 Installing 195
11 Renewing B-pillar 199
11 1 Tools 200
11 2 Removing 200
11 3 Installing 202
12 Renewing B-pillar reinforcement – part section 210
12 1 Tools 211
12 2 Removing 211
12 3 Installing 213
13 Renewing inner B-pillar 223
13 1 Tools 224
13 2 Removing 224
13 3 Installing 226
14 Renewing side member 229
14 1 Tools 230
14 2 Removing 230
14 3 Installing 232
15 Renewing front side member reinforcement 238
15 1 Tools 239
15 2 Removing 239
15 3 Installing 240
16 Renewing rear side member reinforcement 245
16 1 Tools 246
16 2 Removing 246
16 3 Installing 247
17 Renewing seat middle cross member 250
17 1 Tools 250
17 2 Removing 251
17 3 Installing 252
18 Renewing inner mounting for seat cross member 255
18 1 Tools 255
18 2 Removing 256
18 3 Installing 257
19 Renewing outer mounting for seat cross member 260
19 1 Tools 261
19 2 Removing 262
19 3 Installing 263
53 – Body – rear 266
1 Renewing rear cross panel 266
1 1 Tools 267
1 2 Removing 267
1 3 Installing 269
2 Renewing rear cross panel (Variant) 273
2 1 Tools 274
2 2 Removing 274
2 3 Installing 276
3 Renewing lock carrier 280
3 1 Tools 280
3 2 Removing 281
3 3 Installing 282
Passat 2011 ➤ , Passat Variant 2011 ➤
Body Repairs – Edition 04 2011
Contents iii
Protected by copyright Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by Volkswagen AG
4 Renewing tail light mounting 284
4 1 Tools 285
4 2 Removing 285
4 3 Installing 287
5 Renewing tail light mounting (Variant) 291
5 1 Tools 292
5 2 Removing 292
5 3 Installing 293
6 Renewing C-pillar reinforcement 296
6 1 Tools 297
6 2 Removing 297
6 3 Installing 298
7 Renewing C-pillar reinforcement (Variant) 302
7 1 Tools 303
7 2 Removing 303
7 3 Installing 305
8 Renewing D-pillar reinforcement – part section 310
8 1 Tools 311
8 2 Removing 311
8 3 Installing 313
9 Renewing inner D-pillar 317
9 1 Tools 318
9 2 Removing 318
9 3 Installing 319
10 Renewing rear longitudinal member – part section 322
10 1 Tools 323
10 2 Removing 324
10 3 Installing 326
11 Renewing side panel – part section 332
11 1 Tools 333
11 2 Removing 333
11 3 Installing 335
12 Renewing side panel (Variant) – part section 342
12 1 Tools 343
12 2 Removing 343
12 3 Installing 345
13 Renewing outer wheel housing liner 352
13 1 Tools 353
13 2 Removing 353
13 3 Installing 355
14 Renewing outer wheel housing liner (Variant) 360
14 1 Tools 361
14 2 Removing 361
14 3 Installing 364
15 Renewing spare wheel well 370
15 1 Tools 370
15 2 Removing 372
15 3 Installing 373
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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