2011-2013 Volkswagen Jetta Body Repair Manual – PDF DOWNLOAD
FILE DETAILS:
2011-2013 Volkswagen Jetta Body Repair Manual – PDF DOWNLOAD
Language : English
Pages : 331
Downloadable : Yes
File Type : PDF
Size: 22.5 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2011-2013 Volkswagen Jetta Body Repair Manual – PDF DOWNLOAD
General Information:
- This repair manual only describes selected labor operations. If labor operations are not described, proceed as follows: separate the original joint and recreate it with the replacement part.
- Repairs using methods that differ from the original manufacturing process are described. If sub-parts are delivered, fit them and butt weld them using a gasshielded arc continuous weld seam.
TABLE OF CONTENTS:
2011-2013 Volkswagen Jetta Body Repair Manual – PDF DOWNLOAD
00 – General, Technical Data 1
1 General Information 1
2 Vehicle Data 2
2 1 Vehicle Identification Number 2
2 2 Type Plate 3
2 3 Vehicle Data Label 4
3 Safety Precautions 5
4 Molded Foam Parts 6
5 Zinc-Coated Body Parts and High-Strength/Highest Strength Hot Formed Body Panels 8
5 1 Assembly 8
5 2 Overview – Vehicles 10
5 3 Overview – Vehicles, Rest of World 13
6 Body Gap Dimensions 16
6 1 Body Front 16
6 2 Body, Center 17
6 3 Body, Rear 18
7 Body Panel Dimensions 19
7 1 Body Front 19
7 2 Body, Center 22
7 3 Body, Rear 29
7 4 Front Floor Assembly 31
7 5 Center Floor Assembly 33
7 6 Rear Floor Assembly 34
8 Contoured Surface 36
9 Tools 37
10 Alignment Bracket Set 38
10 1 Overview 38
10 2 Procedure for Body Structure Damage, Volkswagen AG Vehicles 38
11 Portal Gauge 39
50 – Body Front 40
1 Right Bracket, Replacing 40
1 1 Tools 40
1 2 Removing 40
1 3 Installing 42
2 Left Bracket, Replacing 44
2 1 Tools 45
2 2 Removing 45
2 3 Installing 47
3 Subframe Bracket, Replacing 49
3 1 Tools 49
3 2 Removing 49
3 3 Installing 51
4 Bumper Bracket, Removing and Installing 53
4 1 Tools 54
4 2 Removing 54
4 3 Installing 55
5 Upper Wheel Housing Longitudinal Member, Replacing 57
5 1 Tools 58
5 2 Removing 58
Jetta 2011 ➤ , Jetta 2013 ➤
Body Repairs – Edition 06 2014
Contents i
Protected by copyright Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by Volkswagen AG
5 3 Installing 61
6 Front Wheel Housing, Removing and Installing 68
6 1 Tools 69
6 2 Removing 69
6 3 Installing 70
7 Thread on Subframe Mounting (Suspension Subframe), Servicing 74
7 1 Contents of Thread Repair Set 76
7 2 Thread, Servicing 76
8 Front Longitudinal Member, Replacing 80
8 1 Tools 81
8 2 Removing 81
8 3 Installing 83
9 Front Longitudinal Member, Replacing Partial Section 87
9 1 Tools 88
9 2 Removing 88
9 3 Installing 90
10 Right Front Longitudinal Member, Replacing Partial Section 99
10 1 Tools 100
10 2 Removing 100
10 3 Installing 102
51 – Body Center, Chassis, Roof 107
1 Roof, Removing and Installing, Vehicles without Sunroof 107
1 1 Tools 108
1 2 Removing 108
1 3 Installing 110
2 Roof, Removing and Installing, Vehicles with Sunroof 121
2 1 Tools 122
2 2 Removing 122
2 3 Installing 125
3 Roof Pillar, Removing and Installing 137
3 1 Tools 138
3 2 Removing 138
3 3 Installing 140
4 Front Roof Crossmember, Replacing 145
4 1 Tools 146
4 2 Removing 146
4 3 Installing 147
5 Roof Reinforcement, Replacing, Vehicles without Sunroof 149
5 1 Tools 150
5 2 Removing 150
5 3 Installing 151
6 Rear Roof Crossmember, Replacing 153
6 1 Tools 154
6 2 Removing 154
6 3 Installing 155
7 A-Pillar, Replacing 157
7 1 Tools 158
7 2 Removing 158
7 3 Installing 160
8 A-Pillar Reinforcement, Replacing Partial Section 167
8 1 Tools 168
8 2 Removing 168
8 3 Installing 170
Jetta 2011 ➤ , Jetta 2013 ➤
Body Repairs – Edition 06 2014
ii Contents
Protected by copyright Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by Volkswagen AG
9 B-Pillar, Replacing 174
9 1 Tools 175
9 2 Removing 175
9 3 Installing 177
10 B-Pillar Reinforcement, Replacing, Non-Hybrid Vehicles 183
10 1 Tools 184
10 2 Removing 184
10 3 Installing 186
11 B-Pillar Reinforcement, Replacing, Hybrid Vehicles 193
11 1 Tools 194
11 2 Removing 194
11 3 Installing 196
12 Inner B-Pillar, Removing and Installing 203
12 1 Tools 204
12 2 Removing 205
12 3 Installing 206
13 Sill Panel, Removing and Installing 209
13 1 Tools 210
13 2 Removing 210
13 3 Installing 212
14 Front Sill Panel Reinforcement, Replacing, Non-Hybrid Vehicles 218
14 1 Tools 219
14 2 Removing 219
14 3 Installing 220
15 Front Sill Panel Reinforcement, Replacing, Hybrid Vehicles 223
15 1 Tools 224
15 2 Removing 224
15 3 Installing 225
16 Rear Sill Panel Reinforcement, Replacing 229
16 1 Tools 230
16 2 Removing 230
16 3 Installing 231
17 Outer Seat Crossmember Mount, Replacing 234
17 1 Tools 235
17 2 Removing 236
17 3 Installing 237
18 Inner Seat Crossmember Mount, Replacing 240
18 1 Tools 240
18 2 Removing 240
18 3 Installing 242
19 Center Seat Crossmember, Replacing 245
19 1 Tools 245
19 2 Removing 245
19 3 Installing 247
20 Special Tools 250
53 – Body Rear 252
1 Cross Panel, Replacing 252
1 1 Tools 253
1 2 Removing 254
1 3 Installing 255
2 Lock Carrier, Replacing 258
2 1 Tools 258
Jetta 2011 ➤ , Jetta 2013 ➤
Body Repairs – Edition 06 2014
Contents iii
Protected by copyright Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by Volkswagen AG
2 2 Removing 258
2 3 Installing 260
3 Tail Lamp Mount, Replacing 262
3 1 Tools 263
3 2 Removing 263
3 3 Installing 264
4 Tail Lamp Reinforcement, Replacing, Hybrid Vehicles 266
4 1 Tools 267
4 2 Removing 267
4 3 Installing 268
5 Luggage Compartment Floor, Replacing 270
5 1 Tools 271
5 2 Removing 272
5 3 Installing 274
6 C-Pillar Reinforcement, Replacing Partial Section 281
6 1 Tools 282
6 2 Removing 282
6 3 Installing 283
7 Rear Longitudinal Member, Replacing Partial Section 286
7 1 Tools 287
7 2 Removing 287
7 3 Installing 288
8 Rear Longitudinal Member, Replacing Sub-Part 291
8 1 Tools 292
8 2 Removing 292
8 3 Installing 293
9 Rear Longitudinal Member Reinforcement, Replacing, Hybrid Vehicles 295
9 1 Tools 296
9 2 Removing 296
9 3 Installing 297
10 Rear Battery Mount, Replacing, Hybrid Vehicles 301
10 1 Tools 302
10 2 Removing 302
10 3 Installing 303
11 Side Panel, Replacing Partial Section 306
11 1 Tools 307
11 2 Removing 307
11 3 Installing 310
12 Outer Wheel Housing Liner, Replacing 317
12 1 Tools 318
12 2 Removing 318
12 3 Installing 319
13 Revision History 322
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V