2009 Yamaha Generator Theory And Diagnostics Guide
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2009 Yamaha Generator Theory And Diagnostics Guide
GENERATOR INFORMATION AND THEORY
Introduction
The purpose of this manual is to provide training and information for Yamaha dealers who may not be familiar with Yamaha Generators. It will help build a better understanding of how Yamaha Generators work, basic troubleshooting techniques, and tips for dealership personnel.
The Importance of Warranty Registration
It is important to warranty register every applicable Yamaha product sold by your dealership. It is essential for customer satisfaction and insures your customer can receive warranty service from an authorized Yamaha dealer should the need arise. Furthermore, warranty repairs performed on a unit not warranty registered, will not be considered for reimbursement. Warranty registrations also assist Yamaha with contact information in the event of a recall or safety related issue.
Gasoline, Ethanol, Propane
All models of Yamaha generators run on regular gasoline. Up to 10% ethanol is acceptable for running conditions. However, ethanol tends to attract moisture which will lead to poor performance, so it should not be used when storing a generator for more than a few days. Currently, there are no propane conversion kits available that Yamaha Motor Corporation, U.S.A. supports. Further, Yamaha recommends against the use of any aftermarket generator propane conversion kits.
TABLE OF CONTENTS:
2009 Yamaha Generator Theory And Diagnostics Guide
TABLE OF CONTENTS
GENERATOR INFORMATION AND THEORY Section 1
Importance of Warranty Registrations 1-1
Gasoline, Ethanol, Propane 1-1
Yamaha Inverter and Conventional Generators 1-1
AC Outputs 1-3
12 Volt DC Output 1-3
Voltage and Frequency Standards 1-3
Control Unit 1-3
Yamaha Generator Inverter System1-4
Model Name Clarification YG/EF 1-25
Model Introduction Year1-25
Extension Cord Guidelines 1-26
High Altitude Jetting 1-27
Special Diagnostic Tools1-28
GENERATOR DIAGNOSTICS Section 2
CONVENTIONAL GENERATOR DIAGNOSTICS2-1
Introduction2-1
Determining if a Problem is Generator or Engine Related 2-1
THEORY FOR NON-AVR TYPE GENERATORS2-2
THEORY FOR AVR TYPE GENERATORS 2-8
AVR TROUBLESHOOTING CHART 2-16
NON-AVR TROUBLESHOOTING CHART 2-17
TROUBLESHOOTING YAMAHA INVERTER GENERATORS 2-18
Ignition System 2-19
Generator System 2-23
Engine Troubleshooting 2-28
Throttle Control System 2-33
Charging System 2-35
Electric Starting System 2-38
Choke Control System 2-40
CURRENT MODEL SPECIFICATIONS AND WIRING DIAGRAMS Section 3
CONSUMER SERIES GENERATORS 3-2
Inverter EF1000iS 3-2
Inverter EF2400iS 3-10
Inverter EF2800i 3-18
Conventional EF26003-25
Inverter EF3000iSE / B 3-33
Conventional EF4000DE 3-40
Inverter EF4500iSE 3-50
Conventional EF5200DE 3-61
Inverter EF6300iSDE3-71
Conventional EF6600DE 3-78
Conventional EF12000DE 3-87
INDUSTRIAL SERIES GENERATORS 3-96
Inverter YG2800i 3-96
Conventional YG4000D 3-104
Conventional YG5200D 3-115
Conventional YG6600D 3-125
Conventional YG6600DE 3-135
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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