Zetor Tractor ProximaHS 80 Proxima HS 90 Proxima HS 100 Proxima HS 110 Proxima HS 120 T2 2018 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor ProximaHS 80 Proxima HS 90 Proxima HS 100 Proxima HS 110 Proxima HS 120 T2 2018 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 216
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Zetor Tractor ProximaHS 80 Proxima HS 90 Proxima HS 100 Proxima HS 110 Proxima HS 120 T2 2018 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 14
Proper clothing 14
Starting the engine 14
Driving operation 14
Risk of the tractor overturning 15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 17
Driver’s seat 18
Front passenger´s seat notification 18
Protection of cab against aerosols 18
Level of external and internal noise 19
The level of vibrations on driver´s seat 19
Aggregation tractor – machine/trailer 20
Tractors equipped with front end loader 22
Principles for operating tractors equipped with front end loader 21
Zetor tractors used for work in the woods 22
Safety labels 22
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Windshield washer tank 24
Washer nozzle 24
Trailer brakes 24
Hydrostatic steering 25
Air cleaner 25
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 26
After work with front implements and in case of cooler clogging 26
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cab 27
Opening doors from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Sun screen 28
Shelf 29
Tools box 29
Right rear panel 29
Internal lighting 29
Rear view mirrors 30
Aggregation opening 30
Passenger´s seat 31
Driver’s seat Sears 32
Tilt steering wheel 33
Tilting and protrusion of steering wheel 33
Heating control panel, * air-condition 34
Heating valve control (A) 34
Switch air-condition (C) 34
Air circulation in cabin control (D) 35
Proper function of the heating and air-condition system 35
Fast heating of the cabin area 35
Fast cooling of the space of the cabin 35
Immediately after cooling the cabin 36
Operation of heating or air-condition with tractor´s work 36
CONTENTS
3
Air-condition and heating registers (A) 37
Front windshield (B) defrosting 37
*Air filter with active carbon 38
Control panel on right cab pillar 39
Wiper and washer of the front window 40
Front wiper speed switch 40
Rear window wiper 40
Panel of the instrument panel 41
Lights switch 42
Switch of warning lights 42
Lights switch between the grill and the cabin 42
Direction lights, lower beam head lights, head lights and horn switches 42
Switch box 43
Switch box key in the position (0) 43
Switch box key in the position (I) 43
Switch box key in the position (II) 43
Manual throttle 44
Pedals and levers 44
Reversing lever 45
Gear shifting lever 45
Gear shifting scheme 45
Road and reduced speeds shifting lever 45
PTO selection control lever 46
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft 46
Lever of hand brake and hitch for single-axle trailer 46
Battery disconnector 47
Fuel tank 48
Fuel tank drain plug 48
Instrument panel 49
Instrument panel – signal lamps 49
Instrument panel – instruments 50
Instrument panel – buttons 50
Display description 51
Display – change of display 52
Display – display of air pressure in the air-pressure system of the tractor 54
Display – warning of low air pressure in the air-pressure system of the tractor 54
Display – resetting data 55
Display – manual brake 55
Display – service menu 55
Service menu 56
Display – indicator of service inspection intervals 56
Exceeding the service interval 56
Zeroing (reset) of the indicator of service inspection intervals 57
Error signalling 57
Display – error messages 58
Description of the display of error messages 58
Symbols of tractor nodes 58
Display – history of defects 59
Display – setting language mutation 59
Display – backlight of display 60
Display – setting of day and night backlight of the display 60
Display – setting the automatic mode of the display backlight 61
Display – setting and calibration 62
Travel speed calibration 63
Display – machined area 64
Machined area menu 64
Processed area – user selection 65
The processed area – setting of the width of aggregation 65
Machined area record 66
Instrument panel – warning 67
Replenish fuel 67
High temperature of the cooling liquid 68
High oil temperature in the gearbox 68
CONTENTS
4
Full pushing filter of the gearbox distributor 69
Full pushing filter of the hydraulics 69
Signalling of driver’s seat 70
Indication of the partly pressed clutch pedal 70
Operation 71
Starting the engine 71
Non-permitted starting 72
If you do not succeed in starting the engine 72
Ignition system failure signalization 72
*Coolant heater 72
Starting the engine while using coolant heater 73
Immediately after start 73
Engine heating 73
Error signalling 74
Diesel particle filter 75
Diesel particle filter – system failures signalization 75
Diesel particle filter failure codes 76
Diesel particle filter regeneration 76
Reversing lever 77
Reversing lever position signalization 77
Driver´s seat – safety switch 77
Shifting road and reduced speeds 78
Gear shifting 78
Gear shifting from lower to higher gears 78
Gear shifting from higher to lower gears 78
The principles of appropriate use of tractors 79
The description of the system of travel clutches 79
The way of controlling the travel clutch by 79
The differences in ways of controlling the travel clutch by 79
Interrupted sound signal 80
Dead start of the tractor 80
Dead start of tractor in regular operation – automatic dead start function 80
Dead start of tractor in regular operation – clutch pedal 81
Dead start – using the clutch pedal 81
Change the direction of drive 82
Change the direction of drive by means of reversing lever 82
Change the direction of drive – using the clutch pedal 83
Gear shifting 83
Gear shifting – Using the clutch pedal 83
Gear shifting – using the clutch control button on the head of gear shifting lever 83
Blocking the automatic dead start function 83
Three-gear torque multiplier 84
Indication of the multiplier function 84
Increasing, decreasing the travel speed by two gears 84
Multiplier preselection switch 85
Automatic multiplier shifting 85
Blocking and automatic gear change of multiplier 87
Travelling up the slope 87
Travelling down the slope 87
Differential lock 88
Control of front driving axle 88
Driving with engaged front driving axle 89
Manual brake – signalization 89
Foot brakes 90
Emergency braking 90
Brakes of trailers and semi-trailers 91
Connection of the ABS system of the trailer or semi-trailer 91
The button for temporary deactivation of brakes of the trailer or semi-trailer 91
Warning indication of air pressure drop 92
Air brakes of trailers and semi-trailers 93
One-hose and two-hose brakes 93
One-hose brakes 93
Two-hose brakes 93
CONTENTS
5
Hydraulic brakes of trailers 94
Connecting and disconnecting quick couplings of trailer hydraulic brakes 94
The socket for connection of the electrical installation of the trailer or semi-trailer 94
Stopping the engine 95
Leaving the tractor 95
Warning signalization of hydrostatic steering failure 96
Important warnings 96
Running-in the tractor 97
General principles of new tractor run-in in first 100 hours of operation 97
In first 10 hours of operation 97
From 100 hours of operation 97
Transport use 99
Front hook 99
Multistage adjustable suspension 100
Height adjustment and disassembly of the CBM stage hitch 100
Automatic mouth of the CBM stage hitch 101
Modular system of hitches for trailers and semi-trailers 101
Swinging draw-bar console module 101
Swinging draw-bar console with a fixed pin module 101
Console with a ø 80 ball module 102
Towing bar 102
Hitch for a single-axle CBM semi-trailer 102
Coupling of a single-axle trailer 103
Uncoupling of a single-axle trailer 103
Hook of the mounting for a single-axle trailer 103
Coupling with a trailer or semi-trailer 103
Maximum permissible vertical static load of hitches for trailers and semi-trailers 104
Pto drive of agricultural machines 105
Work with PTO shaft 105
Setting of the display of the rear PTO shaft speed 105
Display of revolutions of PTO shafts 106
Replaceable end points of rear PTO shaft 106
Control elements of PTO shafts 106
The rear PTO shaft – the gear shift lever of dependent and independent revolutions 106
The rear PTO shaft – the gear shift lever of revolutions of the PTO shaft 107
The buttons for activation of PTO shafts 107
Automatic disengagement of PTO clutch 108
Setting automatic disengagement of PTO shaft clutch – display description 108
Automatic disengagement of PTO shaft clutch – return to basic setting 108
Work with automatic disengagement of PTO shaft clutch 109
Facilitating connection of joint shaft of an aggregated machine to the tractor 110
Working modes of PTO shafts 110
Activation of the rear PTO shaft – independent revolutions – common working mode 111
Activation of the rear PTO shaft – independent revolutions – stationary working mode 112
Deactivation of the rear PTO shaft – independent revolutions 113
Switching on the rear PTO shaft – dependent revolutions 113
Front PTO shaft 114
Activation of the front PTO shaft – common working mode 114
Activation of the front PTO shaft – stationary working mode 115
Deactivation of the front PTO shaft 115
Maximum transferred output 116
Drive of machines with greater inertia masses 116
Hydraulic system 117
Hydraulic system 117
Hydraulics control panel 117
Amount of oil taken from outer hydraulic drives 118
Connecting and disconnecting quick-couplers 118
Quick-couplings with drip collection 118
Connecting machines and tools to External hydraulic circuit 119
Front outlets of the external hydraulic circuit 120
Control of the external hydraulic circuit front outlets 120
Mechanical hydraulics 121
Ways to regulate inner hydraulic circuit 121
CONTENTS
6
Controlling the inner hydraulic circuit 122
Free (floating) position 122
Adjustable stop 122
Three-point hitch lowering speed control 122
Hydraulic system sensitivity control 123
Position regulation of the lifting of the rear three-point hitch 123
Power regulation of the lifting of the rear three-point hitch 124
Mixed regulation of lifting the rear three-point hitch 124
Exterior rear hydraulic arms controls 125
Outer hydraulic circuit 125
Outer hydraulic circuit controls 126
Locking control levers 126
Different functions of outer hydraulic circuit control levers 127
Electro-hydraulic system 129
Control element functions 129
Equipment ‘OFF’ 129
Blocking cancellation 130
Quick sinking 130
Transport of implements 131
Stop position 131
Vibration compensator (damper) 131
Limitation of the upper position of the three-point hitch 132
Lowering speed 132
Free position 132
Setting the control of three-point hitch 132
Manual setting of control of three-point hitch 133
Automatic control of three-point hitch 133
Using the rear control 134
External control buttons of the electro-hydraulic system 134
Indication of EHR-B errors 135
Description of minor errors of the EHR-B electro-hydraulic system 136
Outer hydraulic circuit 136
Outer hydraulic circuit controls 137
Locking control levers 137
Different functions of outer hydraulic circuit control levers 138
Hitches 141
Rear three-point hitch 141
Safety principles of working with the three-point hitch 142
Height adjustment of the lifting draw-bars 142
Fixed and free position of the lower hydraulic draw-bars 142
Limiting draw-bars 142
Upper pull rod 143
Selection of holes in the bracket 143
*Lower draw bar with slipping out end pieces 144
*Lower draw bar with CBM hooks 144
Securing lower draw bars with CBM hooks 144
*Front three-point hitch 144
Controlling front three-point hitch 145
Adjusting the lowering rate of the front three-point hitch 145
Hydraulic lock of the front three-point hitch 145
Working and transport position of the front three-point hitch 146
Driving with agricultural machines attached to the front three-point hitch 146
Wheel tread change 147
Change of front wheels track with front drive axle 147
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 147
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 147
Front wheels track of front drive axle in tractors equipped with non-removable discs 148
Front wheels toe-in 149
Adjustment of toe-in of the wheels of the front driving axle 149
Setting wheel stops with front drive axle 150
Front drive axle fenders 151
Rear wheels wheel track 151
Gauges of the tractor rear wheels equipped with screwed footer discs 151
CONTENTS
7
Rear wheel track change 152
The gauges of the tractor rear wheels equipped with solid discs 152
Additional weights 153
Weights in front of the bonnet mask 153
Weights of the front three-point hitch 153
Weights of rear wheels 153
Valve for filling tyre tubes with liquid 153
Chocking of front wheels 154
Procedure of filling the tyres with liquid 155
Procedure of draining liquid from the tyres 155
Antifreeze solution for tyre filling 156
Electric installation 157
Basic service information 157
Accumulator battery 157
Battery disconnector 158
Accumulator battery maintenance 159
Alternator 159
Alternator maintenance 160
Electric installation overload 160
Fuse panels 161
Checking the adjustment of the front grill headlights 165
Adjusting the front grill headlights 165
List of lamps 166
Tractor maintenance 167
Service inspections 167
Steps performed daily before the start of work 167
Steps performed every 50 hours of work 167
Steps performed every 100 hours of work 167
Steps performed every 500 hours of work 167
Steps performed outside the interval of 500 hours of work 168
Monthly performed actions 168
Filling and filter replacement 169
Fuels, coolants and lubricants used – amounts 170
ZETOR service fillings 170
Motor oils 170
Oil in the gearbox and final drivehousing 170
Oil in the rear axle gantries 170
Oil for the hydrostatic steering of the tractors 170
Specification of oils for Zetor engines equipped by diesel particle filter 170
Specification of the oil for the gearbox housing and the final drive housing 170
Specification of the oil for the portals 171
Specification of oil for the front driving axle 171
Specification of oil for the tractor hydrostatic control system 171
Other recommended service fillings tested on Zetor tractors 171
Oils for Zetor engines which are equipped with diesel particle filter 171
Oil in the gearbox and final drivehousing 171
Oil in the rear axle gantries 172
Oil for the front driving axle 173
Oil for the hydrostatic steering of the tractors 173
Front PTO oil 174
Plastic lubricant for the tractor 174
Liquid for the cooling system of the tractors 175
Fuel for Zetor engines which are equipped with diesel paricle filter 175
Tractor greasing plan 175
Solid front drive axle 175
Hitch for a single-axle semi-trailer 175
Front three-point hitch 176
Three-point hitch 176
Hitch mouth for a trailer 176
Upper linkage bracket 176
Technical maintenance of the tractors after a general overhaul of the main groups 176
Maintenance instructions 177
Front bonnet opening 177
CONTENTS
8
Checking oil levels in engine 177
Draining oil from engine 177
Replacing full-continuous motor oil filter 178
Pouring oil to engine 178
Fuel filter element replacement 178
Fuel system venting 179
Maintenance instruction of dry air filter 179
Air cleaner disassembly 179
Main air filter element regeneration 180
Replacing dry filter locking element 180
Back assembly of air filter elements 180
Checking amount of oil in hydrostatic steering tank 180
Replacing oil and hydrostatic steering filter element 181
Venting hydraulic circuit of hydrostatic steering 182
Replacing the hoses of hydrostatic steering 182
Replacing coolant 183
Check and replacement of oil in gearbox, axle drive and rear axle portals 183
Drainage and inspection holes 184
Oil replacement in gear system 184
Changing suction filter 185
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 185
Replacement of oil filter element of pushing filter of the brake system 185
Gearbox distributor – replacement of oil cleaner cartridge 186
Front PTO 187
Filling, controlling and draining hole of oil of front drive axle 187
Filling, controlling and draining hole of oil of front wheels reducers 187
Cleaning the heating filters 188
Air filter with active carbon 188
Carbon filter installation instructions 188
Air-conditioning maintenance 189
Draining condensate from the air reservoir 189
Checking the air systems for leaks 190
Working pressure of air brakes 190
Maintenance and treatment of tyres 190
Tractor shutdown and recommended points for tractor lifting 191
Diesel particle filter maintenance 191
Adjustment 193
Cogged belt tension 193
Bleeding of tractor brake system 193
Check and adjustment of service and parking brakes 193
Service brake adjustment 194
Parking brake adjustment 194
Adjustment of hitch for single-axle trailers 194
Adjustment of bowden cable 194
Main technical parameters 195
Main tractor’s parameters (mm) 195
Technical data of engines 196
Permitted maximum load of front axle (kg) 197
Permitted maximum load of rear axle (kg) 197
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 197
Manoeuvrability condition 197
Front tires steerability 198
Change of the load-bearing capacity of the front tyres (%) 198
Bearing capacity of rear tires 199
Change of the load capacity of the rear tyres (%) 199
Permitted combinations of wheels for tractors 200
Performance on rear PTO shaft 201
Lifting force of the three-point hitch 201
Tensile force 201
Forward travelling speed of the tractor – 40 km/h 202
Backward travelling speed of the tractor – 40 km/h 203
Rear independent PTO shaft rotation 204
Speed of the Zuidberg front PTO 204
Clearance-circle and turning circle diameter 204
Calculation of tractor load limit 205
Index 209
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