Zetor Proxima HS 80 Proxima HS 90 Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
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Zetor Proxima HS 80 Proxima HS 90 Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Zetor Proxima HS 80 Proxima HS 90 Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
Used pictograms 14
General safety regulations 16
Proper clothing 16
Starting the engine 16
Driving operation 17
Risk of the tractor overturning 18
Transportation of persons, operation 18
Fire prevention principles 18
Preventive daily maintenance 21
Driver’s seat 22
Front passenger´s seat notification 22
Protection of cab against aerosols 22
Level of external and internal noise 23
The level of vibrations on driver´s seat 23
Aggregation tractor – machine/trailer 24
Tractors equipped with front end loader 24
Principles for operating tractors equipped with front end loader 25
Zetor tractors used for work in the woods 26
Safety labels 26
Preventive daily service 27
Preventive daily maintenance 27
Fuel system leaks 27
Engine oil level 27
Cooling system 27
Windshield washer tank 28
Washer nozzle 28
Trailer brakes 28
Hydrostatic steering 29
Air cleaner 29
Cab filtration 29
Hitches 29
Inspection of fouling of coolers 30
After work with front implements and in case of cooler clogging 30
Tyres and wheels 30
Short functional test 30
Acquaintance with tractor 31
Safety cab 31
Opening doors from the outside 31
Opening the door from the inside 31
Rear window 32
Side window 32
Emergency exits 32
Sun screen 32
Shelf 33
Tools box 33
Right rear panel 33
Internal lighting 34
Rear view mirrors 34
Aggregation opening 34
Passenger´s seat 35
Driver’s seat Sears 36
Tilt steering wheel 37
Tilting and protrusion of steering wheel 37
Heating control panel, * air-condition 38
Heating valve control (A) 38
Switch air-condition (C) 38
Air circulation in cabin control (D) 39
Proper function of the heating and air-condition system 39
Fast heating of the cabin area 40
Fast cooling of the space of the cabin 40
Immediately after cooling the cabin 40
Operation of heating or air-condition with tractor´s work 41
Air-condition and heating registers (A) 42
Front windshield (B) defrosting 42
*Air filter with active carbon 43
Control panel on right cab pillar 44
Wiper and washer of the front window 44
Front wiper speed switch 44
Rear window wiper 45
Panel of the instrument panel 46
Lights switch 47
Switch of warning lights 47
Lights switch between the grill and the cabin 47
Direction lights, lower beam head lights, head lights and horn switches 47
Switch box 48
Switch box key in the position (0) 48
Switch box key in the position (I) 48
Switch box key in the position (II) 48
Manual throttle 49
Pedals and levers 49
Reversing lever 50
Gear shifting lever 50
Gear shifting scheme 50
Road and reduced speeds shifting lever 50
PTO selection control lever 51
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft 51
Lever of hand brake and hitch for single-axle trailer 51
Battery disconnector 52
Fuel tank 52
Fuel tank drain plug 52
Instrument panel 53
Instrument panel – signal lamps 53
Instrument panel – instruments 54
Instrument panel – buttons 54
Display description 55
Display – change of display 56
Display – display of air pressure in the air-pressure system of the tractor 58
Display – warning of low air pressure in the air-pressure system of the tractor 58
Display – resetting data 59
Display – manual brake 59
Display – service menu 60
Service menu 60
Display – indicator of service inspection intervals 60
Exceeding the service interval 61
Zeroing (reset) of the indicator of service inspection intervals 61
Error signalling 61
Display – error messages 62
Description of the display of error messages 62
Symbols of tractor nodes 62
Display – history of defects 63
Display – setting language mutation 63
Display – backlight of display 64
Display – setting of day and night backlight of the display 64
Display – setting the automatic mode of the display backlight 65
Display – setting and calibration 66
Travel speed calibration 67
Display – machined area 68
Machined area menu 68
Processed area – user selection 69
The processed area – setting of the width of aggregation 69
Machined area record 70
Instrument panel – warning 71
Replenish fuel 71
High temperature of the cooling liquid 71
High oil temperature in the gearbox 72
Full pushing filter of the gearbox distributor 72
Full pushing filter of the hydraulics 73
Signalling of driver’s seat 73
Indication of the partly pressed clutch pedal 73
Operation 75
Starting the engine 75
Non-permitted starting 75
If you do not succeed in starting the engine 76
Ignition system failure signalization 76
*Coolant heater 76
Starting the engine while using coolant heater 77
Immediately after start 77
Engine heating 77
Error signalling 78
Diesel particle filter 79
Diesel particle filter – system failures signalization 79
Diesel particle filter failure codes 80
Diesel particle filter regeneration 80
Reversing lever 81
Reversing lever position signalization 81
Driver´s seat – safety switch 81
Shifting road and reduced speeds 82
Gear shifting 82
Gear shifting from lower to higher gears 82
Gear shifting from higher to lower gears 82
The principles of appropriate use of tractors 83
The description of the system of travel clutches 83
The way of controlling the travel clutch by 83
The differences in ways of controlling the travel clutch by 83
Interrupted sound signal 84
Dead start of the tractor 84
Dead start of tractor in regular operation – automatic dead start function 85
Dead start of tractor in regular operation – clutch pedal 85
Dead start – using the clutch pedal 85
Change the direction of drive 86
Change the direction of drive by means of reversing lever 86
Change the direction of drive – using the clutch pedal 86
Gear shifting 86
Gear shifting – Using the clutch pedal 86
Gear shifting – using the clutch control button on the head of gear shifting lever 87
Blocking the automatic dead start function 87
Three-gear torque multiplier 87
Indication of the multiplier function 87
Multiplier preselection switch 88
Automatic multiplier shifting 88
Blocking and automatic gear change of multiplier 90
Travelling up the slope 90
Travelling down the slope 90
Differential lock 91
Control of front driving axle 91
Driving with engaged front driving axle 92
Manual brake – signalization 92
Foot brakes 93
Emergency braking 93
Brakes of trailers and semi-trailers 94
Connection of the ABS system of the trailer or semi-trailer 94
The button for temporary deactivation of brakes of the trailer or semi-trailer 94
Warning indication of air pressure drop 95
Air brakes of trailers and semi-trailers 95
One-hose and two-hose brakes 96
One-hose brakes 96
Two-hose brakes 96
Hydraulic brakes of trailers 97
Connecting and disconnecting quick couplings of trailer hydraulic brakes 97
The socket for connection of the electrical installation of the trailer or semi-trailer 97
Stopping the engine 98
Leaving the tractor 98
Warning signalization of hydrostatic steering failure 99
Important warnings 99
Running-in the tractor 101
General principles of new tractor run-in in first 100 hours of operation 101
In first 10 hours of operation 101
From 100 hours of operation 101
Transport use 103
Front hook 103
Multistage adjustable suspension 104
Height adjustment and disassembly of the CBM stage hitch 104
Automatic mouth of the CBM stage hitch 105
Modular system of hitches for trailers and semi-trailers 105
Swinging draw-bar console module 106
Swinging draw-bar console with a fixed pin module 106
Console with a ø 80 ball module 106
Towing bar 106
Hitch for a single-axle CBM semi-trailer 107
Coupling of a single-axle trailer 107
Uncoupling of a single-axle trailer 107
Hook of the mounting for a single-axle trailer 107
Coupling with a trailer or semi-trailer 108
Maximum permissible vertical static load of hitches for trailers and semi-trailers 109
PTO drive of agricultural machines 111
Work with PTO shaft 111
Setting of the display of the rear PTO shaft speed 111
Display of revolutions of PTO shafts 112
Replaceable end points of rear PTO shaft 112
Control elements of PTO shafts 113
The rear PTO shaft – the gear shift lever of dependent and independent revolutions 113
The rear PTO shaft – the gear shift lever of revolutions of the PTO shaft 113
The buttons for activation of PTO shafts 114
Automatic disengagement of PTO clutch 114
Setting automatic disengagement of PTO shaft clutch – display description 115
Automatic disengagement of PTO shaft clutch – return to basic setting 115
Work with automatic disengagement of PTO shaft clutch 116
Facilitating connection of joint shaft of an aggregated machine to the tractor 117
Working modes of PTO shafts 117
Activation of the rear PTO shaft – independent revolutions – common working mode 118
Activation of the rear PTO shaft – independent revolutions – stationary working mode 119
Deactivation of the rear PTO shaft – independent revolutions 120
Switching on the rear PTO shaft – dependent revolutions 120
Front PTO shaft 121
Activation of the front PTO shaft – common working mode 121
Activation of the front PTO shaft – stationary working mode 122
Deactivation of the front PTO shaft 122
Maximum transferred output 123
Drive of machines with greater inertia masses 123
Hydraulic system 125
Hydraulic system 125
Hydraulics control panel 125
Amount of oil taken from outer hydraulic drives 126
Connecting and disconnecting quick-couplers 126
Quick-couplings with drip collection 126
Connecting machines and tools to External hydraulic circuit 127
Front outlets of the external hydraulic circuit 127
Control of the external hydraulic circuit front outlets 127
Mechanical hydraulics 129
Ways to regulate inner hydraulic circuit 129
Controlling the inner hydraulic circuit 130
Free (floating) position 130
Adjustable stop 130
Three-point hitch lowering speed control 130
Hydraulic system sensitivity control 131
Position regulation of the lifting of the rear three-point hitch 131
Power regulation of the lifting of the rear three-point hitch 132
Mixed regulation of lifting the rear three-point hitch 132
Exterior rear hydraulic arms controls 133
Outer hydraulic circuit 133
Outer hydraulic circuit controls 134
Locking control levers 134
Different functions of outer hydraulic circuit control levers 135
Electro-hydraulic system 137
Control element functions 137
Equipment ‘OFF’ 137
Blocking cancellation 138
Quick sinking 138
Transport of implements 139
Stop position 139
Vibration compensator (damper) 139
Limitation of the upper position of the three-point hitch 140
Lowering speed 140
Free position 140
Setting the control of three-point hitch 140
Manual setting of control of three-point hitch 141
Automatic control of three-point hitch 141
Using the rear control 142
External control buttons of the electro-hydraulic system 142
Indication of EHR-B errors 143
Description of minor errors of the EHR-B electro-hydraulic system 144
Outer hydraulic circuit 144
Outer hydraulic circuit controls 145
Locking control levers 145
Different functions of outer hydraulic circuit control levers 146
Hitches 149
Rear three-point hitch 149
Safety principles of working with the three-point hitch 150
Height adjustment of the lifting draw-bars 151
Fixed and free position of the lower hydraulic draw-bars 151
Limiting draw-bars 151
Upper pull rod 152
Selection of holes in the bracket 152
*Lower draw bar with slipping out end pieces 153
*Lower draw bar with CBM hooks 153
Securing lower draw bars with CBM hooks 153
*Front three-point hitch 154
Controlling front three-point hitch 154
Adjusting the lowering rate of the front three-point hitch 154
Hydraulic lock of the front three-point hitch 155
Working and transport position of the front three-point hitch 155
Driving with agricultural machines attached to the front three-point hitch 155
Wheel tread change 157
Change of front wheels track with front drive axle 157
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 157
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 157
Front wheels track of front drive axle in tractors equipped with non-removable discs 158
Front wheels toe-in 159
Adjustment of toe-in of the wheels of the front driving axle 159
Setting wheel stops with front drive axle 160
Front drive axle fenders 160
Rear wheels wheel track 161
Gauges of the tractor rear wheels equipped with screwed footer discs 161
Rear wheel track change 161
The gauges of the tractor rear wheels equipped with solid discs 162
Additional weights 163
Weights in front of the bonnet mask 163
Weights of the front three-point hitch 163
Weights of rear wheels 163
Valve for filling tyre tubes with liquid 164
Chocking of front wheels 164
Procedure of filling the tyres with liquid 165
Procedure of draining liquid from the tyres 165
Antifreeze solution for tyre filling 166
Electric installation 167
Basic service information 167
Accumulator battery 167
Battery disconnector 168
Accumulator battery maintenance 169
Alternator 169
Alternator maintenance 170
Electric installation overload 170
Fuse panels 171
Checking the adjustment of the front grill headlights 175
Adjusting the front grill headlights 175
List of lamps 176
Tractor maintenance 177
Service inspections 177
Steps performed daily before the start of work 177
Steps performed every 50 hours of work 177
Steps performed every 100 hours of work 177
Steps performed every 500 hours of work 177
Steps performed outside the interval of 500 hours of work 178
Monthly performed actions 178
Filling and filter replacement 179
Fuels, coolants and lubricants used – amounts 180
ZETOR service fillings 180
Motor oils 180
Oil in the gearbox and final drivehousing 180
Oil in the rear axle gantries 180
Oil for the front driving axle 180
Oil for the hydrostatic steering of the tractors 180
Specification of oils for Zetor engines equipped by diesel particle filter 180
Specification of the oil for the gearbox housing and the final drive housing 180
Specification of the oil for the portals 181
Specification of oil for the front driving axle 181
Specification of oil for the tractor hydrostatic control system 181
Other recommended service fillings tested on Zetor tractors 181
Oils for Zetor engines which are equipped with diesel particle filter 181
Oil in the gearbox and final drivehousing 181
Oil in the rear axle gantries 182
Oil for the front driving axle 182
Oil for the hydrostatic steering of the tractors 183
Front PTO oil 183
Plastic lubricant for the tractor 183
A/C coolant 184
Liquid for the cooling system of the tractors 184
Fuel for Zetor engines which are equipped with diesel paricle filter 184
Tractor greasing plan 185
Safety instructions for lubrication of the tractor 185
Solid front drive axle 185
Hitch for a single-axle semi-trailer 185
Front three-point hitch 185
Three-point hitch 186
Hitch mouth for a trailer 186
Upper linkage bracket 186
CONTENTS
8
Technical maintenance of the tractors after a general overhaul of the main groups 186
Maintenance instructions 187
Front bonnet opening 187
Checking oil levels in engine 187
Draining oil from engine 187
Replacing full-continuous motor oil filter 188
Pouring oil to engine 188
Fuel filter element replacement 189
Fuel system venting 189
Maintenance instruction of dry air filter 190
Air cleaner disassembly 190
Main air filter element regeneration 190
Replacing dry filter locking element 190
Back assembly of air filter elements 191
Checking amount of oil in hydrostatic steering tank 192
Replacing oil and hydrostatic steering filter element 192
Venting hydraulic circuit of hydrostatic steering 193
Replacing the hoses of hydrostatic steering 194
Replacing coolant 194
Check and replacement of oil in gearbox, axle drive and rear axle portals 195
Drainage and inspection holes 195
Oil replacement in gear system 196
Changing suction filter 196
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 197
Replacement of oil filter element of pushing filter of the brake system 197
Gearbox distributor – replacement of oil cleaner cartridge 197
Front PTO 198
Filling, controlling and draining hole of oil of front drive axle 198
Filling, controlling and draining hole of oil of front wheels reducers 198
Cleaning the heating filters 199
Air filter with active carbon 200
Carbon filter installation instructions 200
Air-conditioning maintenance 201
Draining condensate from the air reservoir 201
Checking the air systems for leaks 201
Working pressure of air brakes 202
Maintenance and treatment of tyres 202
Tractor shutdown and recommended points for tractor lifting 203
Diesel particle filter maintenance 203
Adjustment 205
Cogged belt tension 205
Bleeding of tractor brake system 205
Check and adjustment of service and parking brakes 205
Service brake adjustment 206
Parking brake adjustment 206
Adjustment of hitch for single-axle trailers 207
Adjustment of bowden cable 207
Main technical parameters 209
Main tractor’s parameters (mm) 209
Technical data of engines 210
Permitted maximum load of front axle (kg) 211
Permitted maximum load of rear axle (kg) 211
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 211
Manoeuvrability condition 211
Front tires steerability 212
Change of the load-bearing capacity of the front tyres (%) 212
Bearing capacity of rear tires 213
Change of the load capacity of the rear tyres (%) 213
Permitted combinations of wheels for tractors 214
Performance on rear PTO shaft 215
Lifting force of the three-point hitch 215
Tensile force 215
Backward travelling speed of the tractor – 40 km/h 217
Rear independent PTO shaft rotation 218
Speed of the Zuidberg front PTO 218
Clearance-circle and turning circle diameter 218
Calculation of tractor load limit 219
Index
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