Yamaha YFM7FGPW Service Repair Manual
FILE DETAILS:
Yamaha YFM7FGPW Service Repair Manual
Language: English
Size: 12.8 MB
Pages: 494
Format: PDF
Downloadable: YES
DESCRIPTION:
Yamaha YFM7FGPW Service Repair Manual
FOREWORD:
- This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha vehicle has a basic understanding of the mechanical ideas and the procedures of vehicle repair. Repairs attempted by anyone without this knowledge are likely to render the vehicle unsafe and unfit for use.
- This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model.
- This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
TABLE OF CONTENTS:
Yamaha YFM7FGPW Service Repair Manual
TABLE OF CONTENTS..................................................... 0 GENERAL INFORMATION............................................... 7 VEHICLE IDENTIFICATION........................................ 8 FEATURES...................................................... 9 IMPORTANT INFORMATION......................................... 16 SPECIAL TOOLS................................................. 19 SPECIFICATIONS.................................................... 26 GENERAL SPECIFICATIONS........................................ 27 ENGINE SPECIFICATIONS......................................... 31 CHASSIS SPECIFICATIONS........................................ 38 ELECTRICAL SPECIFICATIONS..................................... 40 TIGHTENING TORQUES............................................ 42 HOW TO USE THE CONVERSION TABLE............................... 48 GENERAL TIGHTENING TORQUE SPECIFICATIONS...................... 48 LUBRICATION POINTS AND LUBRICANT TYPES........................ 49 COOLANT FLOW DIAGRAMS......................................... 51 OIL FLOW DIAGRAMS............................................. 52 CABLE ROUTING................................................. 54 PERIODIC CHECKS AND ADJUSTMENTS................................... 72 INTRODUCTION.................................................. 75 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM.... 75 GENERAL MAINTENANCE AND LUBRICATION CHART..................... 76 PERIODIC MAINTENANCE AND LUBRICATION CHART.................... 78 ENGINE SKID PLATES, SEAT, CARRIERS AND FENDERS................ 81 ELECTRICAL COMPONENTS TRAY.................................... 87 FOOTREST BOARDS............................................... 91 AIR FILTER CASE............................................... 92 ENGINE........................................................ 93 CHASSIS.......................................................124 ELECTRICAL SYSTEM.............................................147 ENGINE............................................................158 ENGINE REMOVAL................................................161 CYLINDER HEAD.................................................170 ROCKER ARMS AND CAMSHAFT......................................178 VALVES AND VALVE SPRINGS......................................185 CYLINDER AND PISTON...........................................194 AC MAGNETO....................................................202 BALANCER GEARS AND OIL PUMP GEARS.............................209 PRIMARY AND SECONDARY SHEAVES.................................213 CLUTCH........................................................223 CRANKCASE.....................................................228 CRANKSHAFT AND OIL PUMP.......................................235 TRANSMISSION..................................................241 MIDDLE GEAR...................................................249 COOLING SYSTEM....................................................264 RADIATOR......................................................265 THERMOSTAT....................................................269 WATER PUMP....................................................271 FUEL INJECTION SYSTEM.............................................276 FUEL INJECTION SYSTEM.........................................277 FUEL TANK.....................................................304 THROTTLE BODY.................................................309 DRIVE TRAIN.......................................................317 TROUBLESHOOTING...............................................318 FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR..........321 REAR CONSTANT VELOCITY JOINTS AND FINAL DRIVE GEAR............333 CHASSIS...........................................................352 FRONT AND REAR WHEELS.........................................354 FRONT AND REAR BRAKES.........................................361 STEERING SYSTEM...............................................384 FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES................400 REAR KNUCKLES AND STABILIZER..................................405 REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES..................408 ELECTRICAL........................................................412 ELECTRICAL COMPONENTS.........................................414 CHECKING SWITCH CONTINUITY....................................417 CHECKING THE SWITCHES.........................................418 CHECKING THE BULBS AND BULB SOCKETS...........................420 IGNITION SYSTEM...............................................423 ELECTRIC STARTING SYSTEM......................................429 STARTER MOTOR.................................................435 CHARGING SYSTEM...............................................440 LIGHTING SYSTEM...............................................443 SIGNALING SYSTEM..............................................447 COOLING SYSTEM................................................459 FUEL PUMP SYSTEM..............................................464 2WD/4WD SELECTING SYSTEM......................................467 EPS (ELECTRIC POWER STEERING) SYSTEM..........................472 TROUBLESHOOTING...................................................485 STARTING FAILURE/HARD STARTING................................486 POOR IDLE SPEED PERFORMANCE...................................487 POOR MEDIUM AND HIGH-SPEED PERFORMANCE........................487 FAULTY DRIVE TRAIN............................................488 FAULTY GEAR SHIFTING..........................................489 FAULTY CLUTCH PERFORMANCE.....................................489 OVERHEATING...................................................490 OVERCOOLING...................................................490 FAULTY BRAKE..................................................490 SHOCK ABSORBER MALFUNCTION....................................491 UNSTABLE HANDLING.............................................491 LIGHTING SYSTEM...............................................491 YFM7FGPW 2007 WIRING DIAGRAM......................................494
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]