Yamaha Yfm450 Wolverine 450 2003 – 2006 Service Manual
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)
1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title 2: This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page.
3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompanied by corresponding illustrations.
TABLE OF CONTENTS:
GENERAL INFORMATION 1
VEHICLE IDENTIFICATION 1
VEHICLE IDENTIFICATION NUMBER 1
MODEL LABEL 1
SPECIFICATIONS 2
GENERAL SPECIFICATIONS 2
MAINTENANCE SPECIFICATIONS 4
ENGINE 4
CHASSIS 5
ELECTRICAL 6
COOLANT FLOW DIAGRAMS 7
CABLE ROUTING 9
PERIODIC CHECKS AND ADJUSTMENTS 21
INTRODUCTION 21
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM 21
GENERAL MAINTENANCE AND LUBRICATION CHART 22
SEAT, FENDERS AND FUEL TANK 23
SEAT 23
FRONT GUARD AND FRONT FENDER 24
REAR GUARD AND REAR FENDER 25
FUEL TANK 27
FOOTREST BOARDS 29
CHASSIS 30
ADJUSTING THE REAR BRAKE 30
ADJUSTING THE SELECT LEVER CONTROL CABLE
AND SHIFT ROD 32
ELECTRICAL 34
ADJUSTING THE HEADLIGHT BEAMS 34
CHANGING THE HEADLIGHT BULBS 34
ENGINE 36
ENGINE REMOVAL 36
SELECT LEVER UNIT AND COOLANT RESERVOIR 36
AIR DUCTS, MUFFLER AND EXHAUST PIPE 38
HOSES AND LEADS 39
INSTALLING THE MUFFLER AND EXHAUST PIPE 40
CYLINDER HEAD 41
REMOVING THE CYLINDER HEAD 43
INSTALLING THE CYLINDER HEAD 44
AC MAGNETO 47
REMOVING THE AC MAGNETO 49
INSTALLING THE AC MAGNETO 49
CRANKCASE 51
STARTER MOTOR, TIMING CHAIN AND OIL FILTER 51
TRANSMISSION 54
MIDDLE GEAR 56
MIDDLE DRIVEN SHAFT 56
COOLING SYSTEM 58
RADIATOR 58
DRIVE TRAIN 60
FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR 60
DISASSEMBLING THE DIFFERENTIAL GEAR 65
CHECKING THE CONSTANT VELOCITY JOINTS 65
CHECKING THE DIFFERENTIAL GEAR 66
ASSEMBLING THE FRONT CONSTANT VELOCITY JOINTS 66
ASSEMBLING THE DIFFERENTIAL GEAR 67
MEASURING AND ADJUSTING THE DIFFERENTIAL GEAR
LASH 68
CHECKING THE DIFFERENTIAL OPERATION 70
REAR AXLE/FINAL DRIVE GEAR AND DRIVE SHAFT 71
CHASSIS 72
FRONT AND REAR WHEELS 72
FRONT WHEELS 72
REAR WHEELS 74
INSTALLING THE REAR BRAKE DISC 76
FRONT AND REAR BRAKES 77
REAR BRAKE MASTER CYLINDER 77
STEERING SYSTEM 79
STEERING STEM 79
TIE ROD AND STEERING KNUCKLE 81
FRONT ARMS AND FRONT SHOCK ABSORBERS 83
REAR SHOCK ABSORBER AND SWINGARM 85
ELECTRICAL 87
ELECTRICAL COMPONENTS 87
CHECKING THE SWITCH 88
CHECKING THE SWITCH CONTINUITY 88
ELECTRIC STARTING SYSTEM 90
CIRCUIT DIAGRAM 90
LIGHTING SYSTEM 91
CIRCUIT DIAGRAM 91
TROUBLESHOOTING 92
SIGNALING SYSTEM 94
CIRCUIT DIAGRAM 94
CHECKING THE SIGNALING SYSTEM 96
2WD/4WD SELECTING SYSTEM 97
CIRCUIT DIAGRAM 97
TROUBLESHOOTING 98
FILE FORMAT:
LANGUAGE:ENGLISH
PAGES:475
DOWNLOADABLE:YES
FILE TYPE:PDF
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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