YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD
NOTICE
- This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles.
- Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions.
- Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives.
- Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
- This Service Manual contains information regarding periodic maintenance to the emission control system. Please read this material carefully
- Designs and specifications are subject to change without notice
HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.
1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to “SYMBOLS”.
2 Each chapter is divided into sections. The current section title is shown at the top of each page, except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section title(s) appears.
3 Sub-section titles appear in smaller print than the section title.
4 To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.
5 Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a disassembly step.
6 Symbols indicate parts to be lubricated or replaced. Refer to “SYMBOLS”.
7 A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc.
8 Jobs requiring more information (such as special tools and technical data) are described sequentially.
TABLE OF CONTENTS:
YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD
FZ6-SS(C) Service Manual............................................... 1 How to use this manual............................................. 4 Symbols............................................................ 5 Table of contents.................................................. 6 Chapter 1, General Information..................................... 17 Motorcycle identification...................................... 17 Features....................................................... 18 Important information.......................................... 22 Checking the connections....................................... 24 Special tools.................................................. 25 Chapter 2, Specifications.......................................... 28 General specifications......................................... 28 Engine specifications.......................................... 29 Chassis specifications......................................... 37 Electrical specifications...................................... 41 Conversion table / general tightening torque specifications.... 44 Lubrication points and lubricant types......................... 50 Cooling system diagrams........................................ 52 Engine oil lubrication chart................................... 56 Lubrication diagrams........................................... 57 Cable routing.................................................. 63 Chapter 3, Periodic Checks and Adjustments......................... 78 Engine......................................................... 88 Chassis........................................................119 Electrical.....................................................137 Chapter 4, Chassis.................................................147 Front wheel and brake discs....................................147 Rear wheel and brake disc......................................155 Front and rear brakes..........................................162 Front fork.....................................................191 Handlebar......................................................201 Steering head..................................................205 Rear shcok absorber assembly...................................210 Swingarm and drive chain.......................................214 Chapter 5, Engine..................................................221 Camshafts......................................................228 Cylinder head..................................................239 Valves and valve springs.......................................242 Starter clutch and generator...................................252 Shift shaft....................................................259 Crankshaft position sensor and pickup rotor....................262 Clutch.........................................................266 Oil pan and oil pump...........................................275 Crankcase......................................................282 Connecting rods and pistons....................................287 Crankshaft.....................................................303 Transmission...................................................308 Chapter 6, Cooling System..........................................318 Radiator.......................................................318 Oil cooler.....................................................322 Thermostat.....................................................325 Water pump.....................................................328 Chapter 7, Fuel Injection System...................................334 Throttle bodies................................................358 Air induction system...........................................365 Chapter 8, Electrical System.......................................369 Electrical components..........................................369 Checking switch continuity.....................................371 Checking the switches..........................................372 Checking the bulbs and bulb sockets............................373 Ignition system................................................376 Electric starting system.......................................382 Starter motor..................................................387 Charging system................................................392 Lighting system................................................395 Signaling system...............................................402 Cooling system.................................................411 Fuel pump system...............................................415 Self-diagnosis.................................................420 Chapter 9, Troubleshooting.........................................423 Wiring Diagram.....................................................429
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M