Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer
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LANGUAGE:ENGLISH
PAGES:279
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Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer
- This manual has been prepared by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their trained mechanics when performing maintenance procedures and repairs to Yamaha equipment. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
- Because the Yamaha Motor Company, Ltd. has a policy of continuously improving its prod- ucts, models may differ in detail from the descriptions and illustrations given in this publication- Use only the latest edition of this manual. Authorized Yamaha dealers are notified peri- odically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual.
HOW TO USE THIS MANUAL
MANUAL FORMAT
All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy refer- ence that contains comprehensive explanations of all dlsassembly. repair, assembly. and inspection operations. In this revised format. the condition of a faulty component will precede an arrow symbol and the course of action required will follow the symbol, e.g.. ‘
- Bearings
- Fitting/Scratches —> Replace.
To assist you to find your way through this manual, the section title and major heading is given at the top of every page.
TABLE OF CONTENTS:
Yamaha F9.9 Outboard Service Repair Manual Pid Range 66nk-1000001 1005460 Mfg April 2005 And Newer
Return to main index............................................ 0 F15W Service Manual & Supplement................................ 1 How to use this Manual.......................................... 5 Index........................................................... 7 Chapter 1 General Information................................... 9 Indentification............................................. 10 Safety While Working........................................ 11 Special Tools............................................... 14 General Tool................................................ 18 Chapter 2 Specifications........................................ 19 General Specifications...................................... 21 Maintenance Specifications.................................. 23 Tightening Torque........................................... 30 Chapter 3 Periodic Inspection and Adjustment.................... 33 Maintenance Interval Chart.................................. 35 Periodic Service Cowling/Fuel and Control System............ 36 Power Unit.................................................. 42 Lower Unit.................................................. 46 General..................................................... 47 Chapter 4 Fuel System........................................... 54 Fuel Joint, Fuel filter, And Fuel Pump...................... 56 Fuel Pump................................................... 57 Intake System............................................... 59 Carburetor.................................................. 61 Chapter 5 Power Unit............................................ 66 Manual Starter (AMH)........................................ 68 Flywheel Magneto............................................ 74 Power Unit.................................................. 76 Coils and Timing Belt....................................... 78 Electrical Unit............................................. 82 Control Unit................................................ 84 Cylinder Head and Oil Pump.................................. 85 Camshaft and Valves......................................... 89 Oil filter, Thermostat and Exhaust Cover.................... 98 Crankcase and Crankshaft....................................101 Connecting Rod and Piston...................................102 Chapter 6 Lower Unit............................................112 Lower Unit..................................................114 Water Pump..................................................116 Propeller Shaft and Housing and Propeller Shaft.............118 Propeller Shaft Assy........................................120 Propeller Shaft Housing Assy................................122 Drive shaft, Foward Gear, Shift Rod and Oil Seal Housing....126 Shimming....................................................132 Backlash Measurement........................................136 Chapter 7 Bracket Unit..........................................140 Steering Handle.............................................142 Bottom Cowling..............................................145 Upper Case Assy.............................................148 Oil Pan.....................................................150 Swivel and Steering Bracket.................................151 Friction Lever..............................................152 Clamp Bracket...............................................154 Swivel Bracket..............................................156 Chapter 8 Electrical............................................158 Electrical Components.......................................160 Wiring Diagram..............................................164 Electrical Analysis.........................................167 Ignition System.............................................169 Ignition Control System (AMH, AEH)..........................174 Ignition Control System (AE)................................174 Starting System 9(AEH)......................................177 Starting System 9(AE).......................................177 Starter Motor (AEH, AE).....................................181 Charging System.............................................185 Chapter 9 Trouble Analysis......................................190 Trouble Analysis............................................191 Trouble Analysis Chart......................................191 F15Z Supplementary Service Manual...............................194 How to use this Manual......................................196 Index.......................................................200 General Information.........................................203 Identification..........................................203 Special Tools...........................................204 Specifications..............................................205 General Specifications..................................205 Maintenance Specifications..............................207 Tightening Torques......................................215 Periodic Inspection and Adjustments.........................217 Maintenance Interval Chart..............................217 Power Tilt System.......................................218 General.................................................218 Power Unit..................................................219 Power Unit..............................................219 Electrical Unit........................................223 Cylinder Head and Oil Pump..............................226 Oil Pump................................................227 Camshaft and Valve......................................228 Oil Filter, Thermostat and Exhaust Cover................233 Bracket Unit................................................261 Steering Handle Assembly (F15AEHP/F15H).................235 Bottom Cowling Assembly.................................239 Swivel and Steering Bracket.............................242 Power Tilt (PT) Unit....................................243 Clamp Bracket...........................................261 Electrical System...........................................263 Electrical Components...................................263 Starter Motor...........................................266 Power Tilt (PT) System..................................270 Trouble Analysis............................................274 Trouble Analysis Chart..................................274 Wiring Diagram..........................................278 Back Cover..................................................277
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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