Yamaha EDL13000TE Service Repair Manual
DESCRIPTION:
Yamaha EDL13000TE Service Repair Manual
FOREWORD:
This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to put an entire mechanic’s edumtion into one manual, so it is assumed that persons using this book to perform maintenance and repairs on Yamaha generators have a basic under-, standing of the mechanical precepts and pro-V cedures inherent to generator repair technology. Vifithout such knowledge, attempted repairs or service to this model may render it unfit for use and/or unsafe. Yamaha Motor Company Ltd. is continually striving to further improve all models manufac‘ tured by Yamaha. Modifications and significant changes in specifications or procedures will be forwarded to all Authorized Yamaha dealers and will, where applicable, appear in future editions of this manual.
MANUAL FORMAT:
The procedures in this manual are organized in a sequential, step-by-step format. The infor- mation has been compiled to provide the mechanic with an easy to read, handy refer- ence that contains comprehensive explana— tions of all cflsassembly, repair, assembly, and inspection operations. In this revised format, the condition of a faulty component will precede an arrow symbol and the course.
- Bearings
- Pitting/damage —> Replace.
TABLE OF CONTENTS:
Yamaha EDL13000TE Service Repair Manual
CONTENTS
CHAPTER 1
GENERAL INFORMATION
ENGINE IDENTIFICATION 1-1
IMPORTANT INFORMATION1-2
SPECIAL TOOLS1-4
CHAPTER 2
SPECIFICATIONS
GENERAL SPECIFICATIONS 2-1
DIMENSIONS 2-3
MAINTENANCE SPECIFICATIONS 2-4
ELECTRICAL SPECIFICATIONS2-10
GENERATOR SPECIFICATIONS2-11
CHAPTER 3
PERIODIC INSPECTIONS
AND ADJUSTMENTS
ENGINE BODY 3-1
LUBRICATION SYSTEM 3-4
COOLING SYSTEM 3-7
FUEL SYSTEM 3-9
STARTING SYSTEM 3-15
GLOW SYSTEM3-18
KEY SWITCH 3-20
STOP SYSTEM 3-21
CHARGING SYSTEM3-23
TIGHTNING TORQUES 3-26
PERIODIC MAINTENANCE/
LUBRICATION INTERVALS 3-27
DAILY CHECK POINTS 3-28
CHECK POINTS OF EVERY
50 HOURS 3-29
CHECK POINTS OF EVERY
100 HOURS 3-30
CHANGING OF EVERY 200 HOURS 3-32
CHECK POINTS OF EVERY
500 HOURS 3-33
CHECK POINTS OF EVERY
800 HOURS 3-35
CHECK POINTS OF 1000 HOURS 3-35
CHAPTER 4
ENGINE
MEASURING AND ADJUSTING 4-1
ENGINE 4-3
CYLINDER HEAD COVER 4-4
ROCKER ARM AND PUSH ROD 4-5
INTAKE/EXHAUST MANIFOLD 4-7
CYLINDER HEAD AND TAPPETS4-8
VALVE AND VALVE SPRING4-9
EXTERNAL COMPONENTS/
CYLINDER HEAD COVER 4-10
INJECTION PIPE/NOZZLE/
ROCKER ARM AND PUSH ROD 4-11
TAPPETS/CYLINDER HEAD AND
VALVES 4-13
SPEED CONTROL PLATE 4-15
GEAR CASE 4-16
INJECTION PUMP AND
CAMSHAFT 4-17
TIMING GEAR AND CAMSHAFT4-19
PISTON AND CONNECTING ROD 4-23
FLYWHEEL AND CRANKSHAFT4-27
CHECK THE CYLINDER HEAD AND
VALVES 4-32
CHECK THE PISTON AND
CONNECTING ROD 4-37
CHECK THE TIMING GEAR AND
CAMSHAFT 4-39
CHECK THE CRANKSHAFT 4-42
CHECK THE CYLINDER 4-46
OIL PUMP4-47
CHAPTER 5
COOLING SYSTEM
WATER PUMP/THERMOSTAT 5-1
CHAPTER 6
FUEL SYSTEM
INJECTION NOZZLE AND INJECTION
PUMP 6-1
CHAPTER 7
ELECTRICAL
DYNAMO AND REGULATOR 7-1
STARTER AND GLOW PLUG 7-2
STARTER MOTOR 7-3
GENERATOR 7-9
POWER SOURCE 7-9
GENERATOR 7-10
CONTROL FUNCTION 7-11
CONTROL BOX7-12
PANEL WIRING DIAGRAM7-15
WIRING DIAGRAM (380/220 V) 7-16
WIRING DIAGRAM (220/127 V) 7-17
WIRING DIAGRAM (DC 12 V) 7-18
CHAPTER 8
TROUBLESHOOTING
ENGINE SYSTEM8-1
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Jones Esteban –
Very nice! Thanks!