Yale A976 ERP 22VL -35 VL (ERP 45- 70VL) Service Manual – PDF DOWNLOAD
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Yale A976 ERP 22VL -35 VL (ERP 45- 70VL) Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Yale
DESCRIPTION:
Yale A976 ERP 22VL -35 VL (ERP 45- 70VL) Service Manual – PDF DOWNLOAD
AC MOTOR REPAIR
ERP15-20VT (ERP030-040VT) [G807]; ERP16-
20VF (ERP30-40VF) [A955]; ERC22-35VG (ERC045-
070VG) [A968]; ERC16-20VA (ERC030-040VA) [A969];
ERP22-35VL (ERP045-070VL) [A976]; ESC030AC,
ESC035AC, ESC040AC [B883]
- When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism. Wear safety glasses. DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. Always use correct blocks to prevent the unit from rolling or falling.
- See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. Keep the unit clean and the working area clean and orderly. Use the correct tools for the job. Keep the tools clean and in good condition. Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
- Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged.
- Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background.
TABLE OF CONTENTS:
Yale A976 ERP 22VL -35 VL (ERP 45- 70VL) Service Manual – PDF DOWNLOAD
General 1
Discharging the Capacitors for Lift Truck Models ESC030-040AC (B883) 5
Discharging the Capacitors (All Other Models) 6
Traction Motor Repair 7
For Lift Truck Models ERP15-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955),
and ESC030-040AC (B883) 7
Remove 7
Disassemble 8
Electrical Connector Repair or Replacement 10
Clean 10
Inspect 10
Assemble 10
Install 11
For Lift Truck ERC22-35VG (ERC045-070VG) (A968) and ERC16-20VA (ERC030-040VA) (A969) 14
Remove 14
Disassemble 14
Electrical Connector Repair or Replacement 17
Clean 17
Inspect 17
Assemble 18
Install 18
For Lift Truck ERP22-35VL (ERP045-070VL) (A976) 18
Remove 18
Disassemble 18
Clean 20
Inspect 20
Assemble 21
Install 21
Hydraulic Motor Repair 21
For Lift Trucks ERP15-20VT (ERP030-040VT) (G807), ERP16-20VF (ERP30-40VF) (A955), and
ESC030-040AC (B883) 21
Remove 21
Disassemble 22
Electrical Connector Repair or Replacement 23
Clean 24
Inspect 24
Assemble 25
Install 27
For Lift Truck ERC22-35VG (ERC045-070VG) (A968) 28
Remove 28
Disassemble 29
Electrical Connector Repair or Replacement 30
Clean 31
Inspect 31
Assemble 32
Install 33
For Lift Truck Models ERP22-35VL (ERP045-070VL) (A976) and ERC16-20VA (ERC030-040VA)
(A969) 34
Remove 34
Disassemble 34
Electrical Connector Repair or Replacement 38
©2011 Yale Materials Handling Corp i
Table of Contents AC Motor Repair
TABLE OF CONTENTS (Continued)
Clean 38
Inspect 39
Assemble 39
Install 42
Torque Specifications 44
Traction Motor for Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF (ERP30-40VF)
(A955) 44
Traction Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968)and ERC16-20VA
(ERC030-040VA) (A969) 44
Traction Motor for Lift Truck ESC030-040AC (B883) 44
Hydraulic Motor for Lift Trucks ERP15-20VT (ERP030-040VT) (G807) and ERP16-20VF
(ERP30-40VF) (A955) 44
Hydraulic Motor for Lift Truck ERC22-35VG (ERC045-070VG) (A968) 44
Hydraulic Motor for Lift Truck ERP22-35VG (ERP045-070VG) (A976) 44
Hydraulic Motor for Lift Truck ERC16-20VA (ERC030-040VA) (A969) 44
Hydraulic Motor for Lift Truck ESC030-040AC (B883)
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