Wacker Neuson 1501 Dumper Service Manual 1000144667 – PDF DOWNLOAD
FILE DETAILS:
Wacker Neuson 1501 Dumper Service Manual 1000144667 – PDF DOWNLOAD
Language : English
Pages : 176
Downloadable : Yes
File Type : PDF
Size: 7.99 MB
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DESCRIPTION:
Wacker Neuson 1501 Dumper Service Manual 1000144667 – PDF DOWNLOAD
This service manual contains important information on how to service your machine safely, correctly and economically. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid hazardous situations and reduce repair costs and downtimes.
- Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the service manual. Careful and prudent working is the best way to avoid accidents! Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine.
- Insist on using original spare parts when performing maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Your Neuson dealer will be pleased to answer any further questions regarding the machine or the service manual.
TABLE OF CONTENTS:
Wacker Neuson 1501 Dumper Service Manual 1000144667 – PDF DOWNLOAD
1 Operation 11
1 1 Information on this service manual 11
1 2 Identification of warnings and dangers 12
1 3 Designated use and exemption from liability 13
1 4 Type labels and component numbers 14
1 5 Machine overview 1501 D 16
1 6 Machine overview 1501H 17
1 7 Machine overview 1501S 18
1 8 Operating equipment overview 19
1 9 Operating equipment (legend) 20
1 10 Maintenance prop, model 1501 20
1 11 Maintenance prop, model 1501S 21
1 12 Center-pivot prop, model 1501/1501S 22
1 13 Telematic 23
Connections 23
Functional check/diode 23
2 Technical data 27
2 1 Chassis 27
2 2 Engine 27
Engine capacities 28
Engine tightening torques 28
Fuel injection pump 28
2 3 Traveling drive 28
2 4 Brakes 29
2 5 Steering system 29
2 6 Operating hydraulics 29
2 7 Lift frame 29
2 8 Machine travel specifications 30
2 9 Electrical system (up to AC000101) 31
Fuse box 31
Relays 31
2 10 Electrical system (from AB150001H/150002D) 32
Fuse box 32
Relays 32
2 11 Tires 33
2 12 Noise levels 33
2 13 Vibration 33
2 14 Coolant compound table 33
2 15 General tightening torques 34
Tightening torques for hydraulic threaded fittings (dry assembly) 34
Tightening torques for high-resistance threaded fittings 36
Tightening torques for Nordlock lock washers 37
2 16 Dimensions model 1501 38
2 17 Dimensions model 1501S 39
3 Maintenance 43
3 1 Fluids and lubricants 43
3 2 Maintenance plan (overview) 45
3 3 Introduction 48
3 4 Fuel system 49
Specific safety instructions 49
Refueling 49
Stationary fuel pumps 50
Diesel fuel specification 50
Bleeding the fuel system 50
Fuel prefilter with water separator 51
Replacing the fuel filter 52
3 5 Engine lubrication system 53
Checking the oil level 53
Adding engine oil 54
Changing engine oil 55
Replacing the engine-oil filter cartridge 56
3 6 Cooling system 57
Specific safety instructions 57
Checking the coolant level/adding coolant 58
Draining coolant 60
3 7 Air filter 61
Weekly check of air filter for dirt 61
Replacing the filter 62
3 8 V-belt 63
Checking the V-belt tension 63
Retensioning the V-belt 64
3 9 Hydraulic system 65
Specific safety instructions 65
Checking the hydraulic oil level 66
Adding hydraulic oil 66
Changing hydraulic oil 67
Monitoring the hydraulic oil return filter 67
Replacing the hydraulic oil return filter 67
Checking hydraulic pressure lines 68
3 10 Lubrication points 1501H (high-tip skip) 69
3 11 Lubrication points 1501S (swivel skip) 71
3 12 Tire maintenance 73
Checks once a day 73
Checks once a week 73
3 13 Changing wheels 74
Removing 74
Fitting 74
3 14 Electrical system 75
Specific safety instructions 75
Servicing and maintenance at regular intervals 75
Instructions concerning specific components 76
Alternator 76
3 15 Battery 77
Battery charge condition 77
Charging the battery 77
Replacing the battery 77
3 16 Battery master switch 78
3 17 General maintenance 79
Cleaning 79
General instructions for all areas of the machine 79
Threaded fittings and attachments 79
Pivots and hinges 79
4 Engine 83
4 1 Engine overview 3TNE74 (up to AC000335) 83
4 2 Fuel system (up to AC000335) 85
4 3 Engine overview 3TNV76 – XNSV (from AB150001H/AB150002D) 86
4 4 Fuel system (from AB150001H/AB150002D) 88
4 5 Checking and adjusting valve clearance 89
4 6 Tightening order for cylinder head bolts 90
4 7 Checking the injection nozzles 91
Pressure check 91
4 8 Checking the nozzle jet 91
4 9 Fuel injection time (up to AC000335) 92
4 10 Fuel injection time (from AB150001H/AB150002D) 93
4 11 Adjusting engine speed 94
4 12 Compression 94
4 13 Checking the coolant thermostat 94
4 14 Checking the thermal switch 95
4 15 Oil pressure switch 95
4 16 Checking the coolant circuit 96
4 17 Engine malfunctions 96
5 Traveling drive 101
5 1 Variable displacement pump A10VG45DA 101
Variable displacement pump: diagram 103
Variable displacement pump: diagram 104
Power train overview 105
Connecting plate with valves 106
5 2 Rear traveling drive (up to serial no WNCD0105KPAL00316) 107
5 3 Front traveling drive (up to serial no WNCD0105KPAL00316) 108
Hydraulic motor (exploded view) 109
5 4 Traveling drive overview 111
5 5 Towing and transporting the machine 112
Safety instructions 112
Towing 112
Opening the high-pressure circuit 112
Releasing the hydraulic parking brake 113
5 6 Test instructions 114
Control pressure check 114
High pressure check 115
5 7 Traveling drive (from serial no WNCD0105JPAL00317) 116
Front traveling drive 116
Rear traveling drive 116
6 Brakes 119
6 1 Brake circuit up to serial no AC000241 119
Brake diagram 120
6 2 Brake circuit from serial no AC000242 121
Brake diagram 122
7 Steering system 125
7 1 Steering circuit 125
7 2 Steering unit: diagram 126
Function 126
7 3 Steering unit connections 127
7 4 Steering unit overview 128
Priority valve overview 128
Priority valve (legend) 128
Steering gear overview 129
Steering unit (legend) 130
8 Hydraulic system 133
8 1 Control valve connections (overview) 133
8 2 Test instructions 134
Check: work pump pressure 134
8 3 1501 diagram up to serial no AC000241 135
8 4 1501 diagram up to serial no AC000241 (legend) 136
8 5 1501 diagram from AB150001H/AB150002D 137
8 6 1501 diagram from AB150001H/AB150002D (legend) 138
8 7 1501S diagram up to serial no AC000241 139
8 8 Diagram 1501S (legend) 140
8 9 1501S diagram up to serial no AC000242 141
8 10 1501S diagram from serial no AC000242 (legend) 142
8 11 Hydraulics diagram 1501 (up to serial no AC000241) 0
8 12 Hydraulics diagram 1501 (from serial no AB150001H/AB150002D) 0
8 13 Hydraulics diagram 1501S (up to serial no AC000241) 0
8 14 Hydraulics diagram 1501S (from serial no AC000242) 0
9 Electrical system 149
9 1 Ohm’s Law (current, voltage, resistance); power 149
9 2 Measuring equipment, measuring methods 149
9 3 Relays 150
Use, mode of function 150
9 4 Electric units 151
9 5 Fuse box in instrument panel (up to AC000335) 151
Relays 151
9 6 Instrument panel overview 152
9 7 Fuse box on instrument panel (from AB150001H/AB150001D) 153
Relays 153
9 8 Instrument panel overview (from AB150001H/AB150001D) 154
9 9 Main wiring harness legend 156
9 10 Main wiring harness 157
9 11 Main wiring harness legend 158
9 12 Main wiring harness 159
9 13 Engine wiring harness from AB150001H/AB150002D (legend) 160
9 14 Engine wiring harness from AB150001H/AB150002D 161
9 15 Rotating beacon wiring harness 162
9 16 Battery lead 163
9 17 Trailer socket wiring harness 164
9 18 Wiring diagram legend (up to serial no AC000241) 0
9 19 Wiring diagram (up to serial no AC000241) 0
9 20 Wiring diagram legend (serial no AC000242 to AC000335) 0
9 18 Wiring diagram (serial no AC000242 to AC000335) 0
9 19 Wiring diagram legend (serial no AB150001H / AB150002D to WNCD0105HPAL00275) 0
9 20 Wiring diagram (serial no AB150001H / AB150002D to WNCD0105HPAL00275) 0
9 21 Wiring diagram legend (from serial no WNCD0105EPAL00276) 0
9 22 Wiring diagram (from serial no WNCD0105EPAL00276) 0
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V