Wacker Neuson 1001 1501 1601 2001 Dumper Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Wacker Neuson 1001 1501 1601 2001 Dumper Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 218
Downloadable : Yes
File Type : PDF
Size: 13.3 MB
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DESCRIPTION:
Wacker Neuson 1001 1501 1601 2001 Dumper Operator’s Manual – PDF DOWNLOAD
- Store and always keep with you the operator’s manual in the provided document box under the engine cover. Fully read and understand the operator’s manual before starting up, servicing or repairing the vehicle.
- This will help avoid personal injury and physical damage and the vehicle can be safely and economically operated. Wacker Neuson recommends distributors or vehicle lessors to instruct operators accordingly. Please contact your dealer if you require more information on the vehicle or the Operator’s Manual.
Target-group definition:
This operator’s manual is aimed at new professional operating personnel or those yet to be trained.
Operator qualification and requirements for safe operation:
Among other things, safe reliable vehicle operation and a longer service life depend on the following criteria:
TABLE OF CONTENTS:
Wacker Neuson 1001 1501 1601 2001 Dumper Operator’s Manual – PDF DOWNLOAD
1 Preface 9
1 1 Operator’s manual 9
Information on this Operator’s Manual 9
Target-group definition 9
Operator qualification and requirements for safe operation 9
Machine travel on public roads 10
Designated use 10
1 2 Warranty and liability 11
Warranty 11
Exemption from liability 11
Signs and abbreviations used 12
Symbol 12
Abbreviations 13
Glossary 14
Conversion table 15
Notes: 16
2 Safety 17
2 1 Safety symbols and signal words 17
Explanation 17
2 2 Qualification of operating personnel 18
Owner’s duties 18
Required knowledge of operator 18
Preparatory measures for the operator 18
2 3 Conduct 19
Prerequisites for operation 19
2 4 Operation 20
Preparatory measures 20
Job site 21
Danger zone 21
Carrying passengers 21
Mechanical integrity 22
Starting the engine of the machine 22
Machine operation 22
Machine travel on public roads/sites 23
Stopping the engine of the machine 23
Stopping and securing the vehicle 23
2 5 Lifting gear applications 24
Requirements 24
Fastening, guiding and removing loads 24
Lifting gear applications 25
2 6 Trailer operation 25
Trailer operation 25
2 7 Attachment operation 26
Attachments 26
Operating 26
Removing and fitting attachments 27
2 8 Towing, loading and transporting 27
Towing 27
Crane-lifting 28
Transportation 29
2 9 Maintenance 29
Maintenance 29
Personal safety measures 30
Preparatory measures 31
Measures for performing maintenance 31
Modifications and spare parts 32
Protective structures 32
2 10 Measures for avoiding risks 33
Tires 33
Tracks 33
Hydraulic and compressed-air system 33
Electrical system 33
Battery 34
California proposal 65 34
Safety instructions regarding internal combustion engines 35
California proposal 65 35
Bleeding the fuel system and refueling 35
Handling oil, grease and other substances 36
Fire hazard 37
Working near electric supply lines 37
Working near non-electric supply lines 38
Behavior during thunderstorm 38
Noise 38
Cleaning 38
3 Introduction 39
3 1 Machine overview 39
High tip skip 1001/1501 39
Swivel tip skip 1501S 40
Swivel tip skip 2001S 41
Front tip skip 1601 42
Self-loading equipment 2001SLE 43
3 2 Brief description of the vehicle 44
Model designations and trade names 44
3 3 Labels 45
Type labels of the vehicle 46
Type label description 46
Serial number description 46
17-digit serial number (from 2012) 47
Rollbar type labels 47
Type label description 47
Warning and information labels 48
4 Putting into operation 59
4 1 Control stand 59
Operator seat 60
Adjusting the backrest 60
Adjusting the weight 60
Horizontal seat adjustment 60
Retracting seat belt 61
Mirrors (option) 63
Adjusting the outside rear-view mirrors on left and right of the vehicle 64
Fire extinguisher 65
Protective structures 66
Responsibility for vehicle equipped with protective structures 66
Rollbar 67
Drive with a lowered rollbar 67
Lowering the rollbar 68
Raising the rollbar 68
Document box 68
4 2 Overview of control elements 69
Control stand 1001/1501/1501S up to serial number AB 70
Control stand 1001/1501/1501S from serial number AB 72
Control stand 1601 74
Control stand 2001/2001SLE 76
4 3 Indicator lights and warning lights (overview) 78
Display element 78
4 4 Preparatory work 80
Important information before putting the vehicle into operation 80
Requirements and information for the operating personnel 81
Putting into operation for the first time and running-in period 81
StVO accessories (option) 82
Machine travel on public roads 82
4 5 Starting and stopping the engine 83
Preparatory work 83
General information on starting the engine 84
Ignition lock 85
Starts the engine 85
If the engine does not start after 10 seconds: 85
Warm-up phase 85
Operating the vehicle at low ambient temperatures 86
Starting aid 87
5 Operation 91
5 1 Steering system 91
Emergency steering features 91
5 2 Accelerator actuation 91
Accelerator pedal 91
5 3 Brake 92
Hydraulic brake 92
Service brake 92
Parking brake 93
1001/1501/1601 (version 1) 93
1001/1501/1601 (version 2) 93
1001/1501/1601 (version 3) 93
2001 (lever) 94
Brake test 95
Parking brake test 95
Service brake test 95
5 4 Machine travel 96
Selection of travel direction 97
Special instructions for machine travel on public roads 98
Checks before machine travel on public roads 98
Machine travel on slopes 99
Machine travel on slopes with a loaded skip 100
Machine travel on slopes with an empty skip 100
Machine travel across slopes 101
Parking the vehicle 102
Parking the vehicle on slopes 102
5 5 Differential lock 103
5 6 Lights/signalling system 103
Road travel lights (option) 104
Horn 104
Reversing signal (option) 105
Rotating beacon (option) 105
Turn indicators (option) 106
Hazard warning system (option) 106
5 7 Wiper/wash system 106
5 8 Heating, ventilation and air conditioning system 106
5 9 Work hydraulics 107
Actuate the skip 107
Actuate the high tip skip (1001/1501H, 1601/option) 108
Actuate the swivel tip skip (1501S/1601S option) 108
Actuate the swivel tip skip (2001S) 108
Press the loader unit (2001 Option) 109
Actuate the swivel tip skip and self-loading equipment (2001SLE) 110
5 10 Attachments 111
5 11 Work operation 111
Danger zone 111
Inadmissible work procedures 113
Operation in water 113
General information regarding work operation 113
Speed range 1 113
Loading 114
Before loading 114
Once loading is over 114
Transporting with a full skip 115
Transport position 115
5 12 Emergency lowering 115
5 13 Options 116
Immobilizer (option) 116
Coding new starting keys 116
Deleting coded keys 116
5 14 Putting out of operation/back into operation 117
Putting out of operation temporarily 117
Putting back into operation 118
5 15 Permanently putting out of operation 120
Disposal 120
6 Transportation 121
6 1 Towing the vehicle 121
Preparations for towing 122
Opening the high-pressure circuit 1001/1501/1601 122
Releasing the electronic parking brake 1001/1501/1601 123
Open the high-pressure circuit 2001 123
Release the electronic parking brake 2001 124
Towing the machine on public roads 124
6 2 Loading the vehicle 125
Tie-down points 125
Crane-lifting 126
Driving onto transport vehicles 127
Center-pivot prop 128
Locking the joystick 1001/1501/1601 129
Locking the control lever (2001) 129
6 3 Transporting the vehicle 130
7 Maintenance 131
7 1 Information on maintenance 131
7 2 Maintenance overview 132
Maintenance label 132
Maintenance plan 134
Other maintenance intervals (Wacker Neuson service center): 136
Preparing lubrication 137
Maintenance prop high tip skip (1001/1501H, 1601/option) 138
Swivel skip maintenance prop (1501S/1601S option) 138
Swivel skip maintenance prop (2001S) 139
Lubrication plan 1001/1501H/1601H (high tip skip) 140
Lubrication plan 1501S/1601S (swivel tip skip) 142
Lubrication plan 1601F (front skip) 144
Lubrication plan 2001 (swivel skip) 146
7 3 Fluids and lubricants 148
Fluids and lubricants (1001, 1501, 1601) 148
Fuel, lubricants and coolants (2001) 149
Motor oil types (1001, 1501, 1601, 2001) 150
Information regarding operation with bio-hydraulic oil 151
7 4 Maintenance accesses 152
Engine cover 153
Open 153
Close 153
Locking and unlocking (optional): 153
Fuse box 153
7 5 Cleaning and maintenance work 154
Washing solvents 155
Compressed air 155
High-pressure cleaner/steam jet 155
Volatile and easily flammable anti-corrosion agents and sprays: 155
Control stand 156
On the outside of the vehicle 156
Engine compartment 156
Seat belt 156
Cleaning the vehicle in a saline environment 156
Loose threaded fittings and attachments 156
7 6 Lubrication work 157
7 7 Fuel system 157
Information on the fuel system 157
Diesel fuel specification 157
Refueling 158
Refueling 159
Refueling from barrels 159
Bleeding the fuel system 160
Bleeding 160
Fuel prefilter with water separator 161
Check the fuel prefilter with water separator 161
Interrupt fuel supply 161
Fuel filter 162
Replacing 162
7 8 Engine lubrication system 163
Information on the engine lubrication system 163
Engine oil level 164
Checking 164
Engine oil 164
Top off 164
7 9 Cooling system 165
Information on the cooling system 165
Coolant level 167
Checking 167
Top off 167
Cleaning the radiator 168
7 10 Air filter 169
7 11 V-belt 169
7 12 Hydraulic system 170
Information on the hydraulic system 170
Release the pressure in the hydraulic system 172
Check the hydraulic oil level 172
Adding hydraulic oil 173
Checking the hydraulic system and hoses 174
7 13 Electrical system 175
Information on the electrical system 175
Alternator 175
Fuses and relays 176
Battery 176
Charging the battery 176
Replacing the battery 176
Battery master switch 1001, 1501, 1601 177
7 14 Braking system 178
Tires 178
Inspection work 178
Wheel change 179
Attach dual tires 180
Remove the fastening mount 181
Mount fastening mount 181
7 15 Maintenance of attachments 182
7 16 Machine preservation 182
8 Malfunctions 183
8 1 Diesel engine 183
8 2 Engine oil indicator lights 183
8 3 Faults (display elements) 183
General malfunctions 184
9 Technical data 185
9 1 Models and trade names 185
Chassis 185
9 2 Engine 185
Engine (1001-1601) 185
Engine (2001) 187
9 3 Travel drive 188
Drive 1001 188
Traveling drive 1501 188
Drive system 1601 189
Drive system 2001 189
9 4 Brakes 190
Brake 1001-1501 190
Brakes 1601 190
Brakes 2001 190
9 5 Tires 191
Tires 1001/1501 191
Tires 1601/2001 191
9 6 Steering system 191
9 7 Work hydraulics 192
Loader unit-1001 192
Loader unit 1501/1601 192
Loader unit-2001 192
Drive specifications 193
1001/1501 193
1601 193
2001 193
9 8 Electrical system 194
Electrical components 194
Fuse box 1001/1501/1601 195
Relay 1001/1501/1601 195
Fuse box 1001/1501/1601 196
Relay 1001/1501/1601 196
Fuse box 2001 197
Relay 2001 197
Bulbs 198
9 9 Tightening torques 199
9 10 Coolant 200
Compound table 200
9 11 Noise emissions 200
9 12 Vibration 201
Indications on hand-arm vibration 201
Indications on whole-body vibration 201
Note: 202
Directives on reduction of vibration values in earth moving vehicles: 202
Reference: 203
9 13 Weights 204
Ground clearance 204
9 14 Payload 205
9 15 Dimensions 206
Overview of 1001 light cargo skip 207
Overview 1501 208
Overview 1501S 209
Overview 1601H 210
Overview 1601F 211
Overview 1601S 212
Overview 2001 213
Overview 2001 with loader unit 214
Index 215
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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