Volvo Penta 280, 280-DP, 285, 290, 290-DP SP-A, SP-C, DP-A, DP-B, DP-C Drives Workshop Manual 340461137 – PDF DOWNLOAD
FILE DETAILS:
Volvo Penta 280, 280-DP, 285, 290, 290-DP SP-A, SP-C, DP-A, DP-B, DP-C Drives Workshop Manual 340461137 – PDF DOWNLOAD
Language : English
Pages : 180
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Volvo Penta 280, 280-DP, 285, 290, 290-DP SP-A, SP-C, DP-A, DP-B, DP-C Drives Workshop Manual 340461137 – PDF DOWNLOAD
General Information 3
Safety Information 3
Introduction 3
Important 3
General Information 6
About the Workshop Manual 6
Spare parts 6
Repair Instructions 7
Our joint responsibility 7
Tightening torques 7
Angular torque 8
Lock nuts 8
Strength classes 8
Sealant 8
Safety instructions for fluororubber 9
Special tools 10
Chemicals 14
Drive models and generations 15
Design and function 19
Model 280 19
Models 290-DP, DP-A, DP-B, DP-C 20
Removing the sterndrive 21
Models 280, 285 and 290 21
Models SP and DP 25
Repair instructions 29
Upper gear housing 29
Removal 29
Disassembly, models 280, 285 and 290 30
Assembly, models 280, 285 and 290 35
Disassembly, models 290A, SP and DP 46
Assembly, models 290A, SP and DP 50
Drives
AQ 280, AQ 280-DP, AQ 285, AQ 290, AQ 290-DP
SP-A, SP-C, DP-A, DP-B, DP-C
Contents
Reconditioning the universal joint 62
Reconditioning the shift mechanism 64
Types of shift mechanisms 64
Shift mechanism type 1 64
Shift mechanism type 2 66
Shift mechanism type 3 68
Intermediate housing 73
Reconditioning the intermediate housing,
model 280, 285 and 285A 73
Assembly 75
Reconditioning the intermediate housing,
model 290 and 290A 77
Assembly 79
Reconditioning the intermediate housing,
models SP and DP 82
Lower gear 86
Reconditioning the lower gear,
models 280, 285, 290 and SP 86
Disassembly 86
Assembly 90
The propeller shaft 93
Shimming 94
Final assembly 98
Reconditioning the lower gear,
models 280-DP, 290-DP and DP 99
Disassembly 99
Inner propellershaft 102
Outer propeller shaft 102
Propeller shaft bearing box 103
Forward gear 104
Vertical shaft 104
Assembly 105
Shimming the lower gear to the intermediate
housing 120
Shimming the upper gear to the intermediate
housing 122
Pressure and vaccum testing 124
2
Contents
Installing the sterndrive 125
Models 280 and 285 125
Checking and adjusting controls 127
Checking the retaining pawl when
test running 127
Oil filling 128
Propeller installation 128
Installing a ‘long hub’ type of propeller 128
Installing a ‘short hub’ type of propeller 128
The duoprop (earlier model) 129
Changing the direction of the propeller
rotation 129
The electro-mechanical sterndrive
tilting device (model 280) 130
Repair instructions 130
Reconditioning the tilting device 131
Model 290, SP and DP 132
Adjusting the retaining pawl (model 290) 137
Oil filling 137
Propeller installation 138
Installing a ‘long hub’ type of propeller 138
Installing a ‘short hub’ type of propeller 138
Changing the direction of the propeller
rotation 139
Adjustment of the trim fin 140
Twin engine installation 140
Transom shield 142
Changing trim cylinders, model 290, SP and DP 142
Chanching steering helmet 147
Removal 147
Trim system 150
Changing the sending unit 150
Changing the trim system gear rack 151
Changing the trim system gear wheel 153
The power trim pump 155
Removing the trim pump from the boat 156
Removing the oil reservoir 156
Replacing filters 156
Removing the electric motor 157
Installing the elctric motor 157
Replacing adapter and pump assembly 157
The relief valve assemblies 158
Installing the trim pump in the boat 158
Venting system 158
Test 158
Adjusting the trim instrument 158
Checking the trim figure 159
Adjusting the trim figure 159
Sterndrive extensions 160
Installation instructions for 1” and 4” extensions 160
The 4” extension 160
The 1” extension 161
Welding 162
Parts that cannot be welded 162
Parts which can be welded 162
Repair instructions 162
Painting 163
Preparing the sterndrive 163
Painting the underwater hull 163
Electrical wiring diagrams 164
Model 280 Tilting device 164
Model 280, Power trim 165
Model 290, Power trim (earlier model) 166
Models 290, SP and DP, Power trim (later model) 167
Technical data 168
Models 280, 280T, 280PT, 285, 285A and 290 168
Models 280-DP, 280-DP/PT, 290-DP
and 290A-DP 170
Models SP-A, SP-A1, SP-A2 and SP-C 173
Models DP-A, DP-A1, DP-A2, DP-B, DP-B1,
DP-C and DP-C1 174
References to Service Bulletin 176
DESCRIPTION:
Volvo Penta 280, 280-DP, 285, 290, 290-DP SP-A, SP-C, DP-A, DP-B, DP-C Drives Workshop Manual 340461137 – PDF DOWNLOAD
Safety Information:
Introduction:
- The Workshop Manual contains technical data, de- scriptions, and repair instructions for the
designated Volvo Penta products or product versions. Make sure that the correct workshop literature
is used. - Read the following safety information and the General Information and Repair Instructions in the
Workshop Manual carefully before starting service work.
General Information:
About the Workshop Manual:
- This Workshop Manual contains technical information, descriptions, and repair instructions for the
standard versions of the drive units 280, 280T, 280PT, 285, 285A, 290, 290A, 280-DP, 280-DP/PT,
290-DP,290A-DP, SP-A, SP-A1, SP-A2, SP-C, DP-A, DP-A1, DP-A2, DP-B, DP-B1, DP-C and DP-C1. - The Workshop Manual can show operations carried out on any of the drives listed above. As a result
the illustrations and pictures in the manual that show cer- tain parts on the drives, do not in
some cases apply to all the drives listed. However the repair and serv- ice operations described
are in all essential details the same. Where they are not the same this is stated in the manual and
where the difference is considera- ble the operations are described separately. The Drive
Designations and Series Number (PZ-No.) can be found on the product plate. Please always include
both the drive designation and the PZ number in all correspondence. - The Workshop Manual is primarily produced for Volvo Penta service workshops and their qualified
personnel. It is therefore assumed that persons using this manual have a basic knowledge of marine
drive systems, and can perform the relevant work of a mechanical and electrical nature. - Volvo Penta continuously develops its products, and therefore reserves the right to introduce
modifica- tions. All the information in this manual is based on product data available prior to
publication. Any amendments or service methods of essential impor- tance that have been introduced
for the product after this date are confirmed in the form of Service Bulle- tins.
Spare parts Spare parts for the electrical and fuel systems are subject to different national safety
requirements, e.g. - U.S. Coast Guard Safety Regulations. Volvo Penta Genuine Spare Parts comply with these require-
ments. All types of damage resulting from the use of non genuine Volvo Penta spare parts for the
product in question will not be regulated by the warranty
undertakings of Volvo Penta.
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