Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD
FILE DETAILS:
Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD
Language : English
Pages : 225
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD
FOREWORD:
- This Manual contains maintenance, specifications and repair procedures for the
chassis, body and material handling system of the TOYOTA ELECTRIC POWERED
TOWING TRACTOR 4CBT2, 3 • 4CBTY2 • 4CBTK4 • 4CBTYK4.
Please use this manual for providing quick, correct servicing of the corresponding
towing tractor. - This manual deals with the above model as of Mar. 2006. Please understand that
disagreement can take place between the descriptions in the manual and actual
vehicles due to change in design and specifications. Any change or modifications
thereafter will be informed by Toyota Industrial Equipment Parts & Service News
TABLE OF CONTENTS:
Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 for Europe Repair Manual – PDF DOWNLOAD
FOREWORD...................................................................... 2 SECTION INDEX................................................................. 4 GENERAL....................................................................... 6 EXTERIOR VIEW OF VEHICLE.................................................. 7 VEHICLE MODELS............................................................ 9 FRAME NUMBER.............................................................. 9 HOW TO USE THIS MANUAL.................................................... 10 EXPLANATION METHOD.................................................... 10 TERMINOLOGY........................................................... 11 ABBREVIATIONS......................................................... 11 OPERATING TIPS............................................................ 12 GENERAL INSTRUCTIONS.................................................. 12 JACKING UP............................................................ 13 HOISTING THE VEHICLE.................................................. 14 WIRE ROPE SUSPENSION ANGLE LIST....................................... 15 SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE......................... 15 TOWING THE VEHICLE.................................................... 16 ELECTRICAL PARTS INSPECTION........................................... 17 BOLT & NUT TIGHTENING TORQUES............................................. 18 BOLT STRENGTH CLASS IDENTIFICATION METHOD AND TIGHTENING TORQUE....... 18 PRECOATED BOLTS....................................................... 20 HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE.............................. 21 RECOMMENDED LUBRICANT QUANTITY AND TYPES.................................. 21 LUBRICATION............................................................... 22 PERIODIC MAINTENANCE...................................................... 23 PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS.............................. 26 EXPLANATION............................................................... 27 DEVELOPMENT OBJECTIVE................................................. 27 SELLING POINT......................................................... 27 MASTER CONTROL........................................................ 30 OPS................................................................... 33 VEHICLE DIMENSIONS.................................................... 34 BATTERY....................................................................... 40 LIST OF APPLICABLE BATTERIES.............................................. 41 BATTERY COMPARTMENT....................................................... 42 SERVICE STANDARDS......................................................... 42 LED DISPLAY............................................................... 43 TROUBLESHOOTING........................................................... 44 BATTERY ASSY.............................................................. 45 REMOVAL . INSTALLATION................................................ 45 INSPECTION............................................................ 46 REPLACING BATTERY PLUG TERMINAL....................................... 48 LEVER FOR EMERGENCY BATTERY PLUG DISCONNECTING........................ 49 BATTERY ROLLER (ON THE VEHICLE)....................................... 50 BATTERY STOPPER....................................................... 51 BATTERY CARRIER....................................................... 53 CONTROLLER.................................................................... 54 CONTROLLER................................................................ 55 GENERAL............................................................... 55 REMOVAL . INSTALLATION................................................ 61 CONTACTOR................................................................. 62 GENERAL............................................................... 62 REMOVAL . INSTALLATION................................................ 64 ACCELERATOR PEDAL......................................................... 65 COMPONENTS............................................................ 65 REMOVAL . INSTALLATION................................................ 66 INSPECTION AND ADJUSTMENT OF ACCELERATION SENSOR...................... 66 ACCELERATOR............................................................... 67 COMPONENTS............................................................ 67 REMOVAL . INSTALLATION................................................ 67 ACCELERATOR INSPECTION................................................ 69 ACCELERATOR LEVER ADJUSTMENT.......................................... 70 FLOOR SWITCH.............................................................. 71 COMPONENTS............................................................ 71 REMOVAL . INSTALLATION................................................ 72 FLOOR SWITCH ADJUSTMENT METHOD........................................ 72 TROUBLESHOOTING............................................................... 74 BEFORE TROUBLESHOOTING.................................................... 75 GENERAL................................................................... 77 TROUBLESHOOTING........................................................... 78 MOTOR......................................................................... 92 DRIVE MOTOR............................................................... 93 GENERAL............................................................... 93 SPECIFICATIONS........................................................ 93 COMPONENTS............................................................ 94 REMOVAL . INSTALLATION................................................ 95 FRONT AXLE.................................................................... 98 GENERAL................................................................... 99 SPECIFICATIONS............................................................ 99 STRUCTURAL SCHEME.........................................................100 COMPONENTS................................................................103 FRONT AXLE............................................................103 FRONT WHEEL...........................................................104 FRONT AXLE HUB............................................................105 REMOVAL . INSTALLATION................................................105 FRONT AXLE SHAFT..........................................................108 REMOVAL . INSTALLATION................................................108 ADJUSTMENT METHOD FOR FRONT AXLE HUB STARTING FORCE.......................111 REAR AXLE.....................................................................112 GENERAL...................................................................113 SPECIFICATIONS............................................................113 COMPONENTS................................................................114 REAR AXLE ASSY........................................................114 DRIVE UNIT AND DIFFERENTIAL ASSY......................................115 DRIVE UNIT AND REAR AXLE ASSY.............................................116 REMOVAL . INSTALLATION................................................116 REAR AXLE SHAFT...........................................................119 REMOVAL . INSTALLATION................................................119 DRIVE UNIT AND REAR AXLE ASSY.............................................120 DISASSEMBLY . INSPECTION . REASSEMBLY.................................120 DIFFERENTIAL CASE ASSY....................................................129 DISASSEMBLY . INSPECTION . REASSEMBLY.................................129 STEERING......................................................................132 GENERAL...................................................................133 STRUCTURAL SCHEME.....................................................136 COMPONENTS................................................................137 STEERING WHEEL . MAST JACKET..............................................139 REMOVAL . INSTALLATION................................................139 STEERING SHAFT............................................................144 REMOVAL . INSTALLATION................................................144 BRAKE.........................................................................148 GENERAL...................................................................149 SPECIFICATIONS............................................................149 COMPONENTS................................................................152 SERVICE BRAKE.............................................................160 DISASSEMBLY . INSPECTION . REASSEMBLY.................................160 BRAKE AIR BLEEDING........................................................165 BRAKING FORCE INSPECTION . ADJUSTMENT.....................................166 MASTER CYLINDER...........................................................167 REMOVAL . INSTALLATION................................................167 DISASSEMBLY . INSPECTION . REASSEMBLY.................................169 PARKING BRAKE LEVER.......................................................172 REMOVAL . INSTALLATION................................................172 MAINTENANCE NOTES.....................................................174 ADJUSTMENT............................................................174 BRAKE PEDAL ADJUSTMENT....................................................175 REASSEMBLY AND ADJUSTMENT GUIDE FOR BRAKE SWITCH AND STOP LIGHT SWITCH....178 ELECTROMAGNETIC BRAKE.....................................................179 STRUCTURAL SCHEME.....................................................179 SPECIFICATIONS........................................................179 REMOVAL . INSTALLATION................................................180 DISASSEMBLY . INSPECTION . REASSEMBLY.................................182 MEASUREMENT AND ADJUSTMENT OF CLEARANCES (ON THE VEHICLE).............183 HOW TO MANUALLY RELEASE THE BRAKE.....................................183 BODY . FRAME..................................................................184 VEHICLE EXTERIOR VIEW.....................................................185 DRAWING SHOWING THE LAYOUT FROM THE OPERATOR’S SEAT.......................187 SEAT......................................................................189 DRAWBAR AND DRAWBAR LEVER (OPT)...........................................190 COMPONENTS............................................................190 BATTERY HOOD..............................................................191 COMPONENTS............................................................191 REMOVAL . INSTALLATION................................................191 BATTERY CHARGE INDICATOR AND HOUR METER...................................194 HOUR METER CONNECTION PROCEDURE...........................................194 HAZARD SWITCH CONNECTION PROCEDURE........................................195 FUSES.....................................................................195 TOE BOARD.................................................................196 TOE BOARD REMOVAL . REATTACHMENT......................................196 STROBO LAMP...............................................................198 FRONT COMBINATION LIGHT...................................................199 REAR COMBINATION LIGHT....................................................199 ELECTRICAL PARTS ARRANGEMENT PLAN.........................................200 APPENDIX......................................................................202 SST LIST..................................................................203 SERVICE STANDARDS.........................................................205 CONNECTOR DIAGRAM.........................................................208 CONNECTION DIAGRAM........................................................ 0 WIRING DIAGRAM............................................................ 0
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V