Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD
Size : 19.2 MB
Format : PDF
Language : English
Number of Pages: 455 Pages
DESCRIPTION:
Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD
MANUAL DESIGN:
The Toyota Reach Service Manual is designed with the following objectives in mind:
- Provide technical coverage for expected levels of user expertise.
- Anticipate your needs and reduce your decisions regarding maintenance.
- Reduce page flipping through a “one-stop shopping” approach.
The two—line running page header at the top of each page tells you:
- the name of the manual (Toyota Reach Service Manual)
- the current Chapter Title (e.g.. this page How to Use This Manual)
- the current topic (e.g., this page Marmal Design)
- We suggest you get in the habit of turning to the START page first when you use this manual.
- The START page asks a few simple questions to guide you to the proper chapter.
- How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
- Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
- Systems Overview includes truck specifications and functional overview of the major systems.
- Scheduled Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.
- Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.
- The START TROUBLESHOOTING chart (on page 5—20) will guide you to the individual troubleshooting symptom chart you need.
TABLE OF CONTENTS:
Toyota Orderpicker 6BPU15 Service Manual – PDF DOWNLOAD
HoW to Use This Manual
How To Use This Manual
Table of Contents
1-1
Map of the Manual 1-2
Manual Design 1-3
Table of Contents 1-9
List of Figures 1-15
Start Page 1-19
Safety’ 2-1
Definitions 2-2
General Safe’ty 2-3
Battery Safe’ty 2-6
Static Safe’ty 2-11
Jacking Safety 2-13
Tie-down for Transport 2-14
Towing 2-14
Welding Safe’ty 2-15
Systellls Overvie\V3-1
Systems Ovenriew 3-2
1’ype 3-3
Power 3-3
Capaci’ty 3-3
Mast 3-3
Controls 3-3
Indicators 3′-3
Electronics 3-4
Electric Steering System 3-4
Specifications 3-5
Description 3-6
Chassis 3-6
Operator’s Console 3-9
Operator Compartment Options 3-11
Steering and Controls 3-13
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How To Use This Manual
Table of Contents
Toyota Orderpicker Service Manual
Steer Controller Guidance System 3-13
Drive and Brake3-1 7
Drive Unit 3-17
Brake 3-17
Mast 3-19
Mast Assembly 3-19
Hydraulic Components 3-21
Lift/wwer System 3-21
Electrical Components and Systems 3-24
General 3-24
Miscellaneous Circuits 3-40
Fuses 3-40
Sidegate Switches (S60, S61) 3-40
Tie-Points 3-40
Cables 3-41
Over-the-Mast Cables 3-41
Planned Maintenance 4-1
Planned Maintenance 4-2
General Maintenance Instructions 4-2
Planned Maintenance 4-3
Introduction 4-3
Maintenance Manual 4-3
Battery Maintenance 4-13
Battery Safety 4-13
Battery Inspection and Care 4-15
Battery Cleaning Procedure 0 4-15
Charging Process 4-16
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines 5-2
Electrical Connector wcator Chart 5-4
Shorts to Frame Test · 5-5
Electric Motor Tests ‘ 5-12
1-10 Issued: 9/10/98
Toyota Orderpicker Service Manual How To Use This Manual
Table of Contents
Motor 1)rpes 5-12
Open Circuit Motor Test 5-12
Grounded Motor Test 5-13
Short Circuited Armature or Field Winding 5-13
Hydraulic Troubleshooting Guidelines5-15
Hydraulic L,eakage 5-16
List of Troubleshooting Charts 5-25
Electrical Codes and Tests 6-1
General 6-2
Modes of Operation 6-3
Overview ‘ 6-3
Passwords 6-6
Disable the Brush Wear Warning 6-7
Entering the Secondary Password 6-7
Start the Hour Meter 6-8
Entering the Secondary Password 6-8
Self-diagnosis Mode 6-9
Maneuvering within
Self-diagnosis Mode 6-9
Analyzer (AnL) Mode 6-11
Entering the Secondary Password 6-11
Entering Analyzer Mode 6-11
Maneuvering within Analyzer Mode 6-11
Tuning (Tuning) Mode 6-13
Entering the Secondary Password 6-13
Maneuvering within Tuning Mode , 6-13
Exiting Tuning Mode 6-15
Calibrate (Calibrte) Mode 6-16
Entering the Secondary Password 6-16
Entering Calibrate Mode 6-16
Maneuvering within Calibrate Mode 6-16
Configure (Configur) Mode 6-20
Entering the Secondary Password 6-20
Code Summary Tables 6-22
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How To Use This Manual
Table of Contents
Toyota Orderpicker Service Manual
Analog Inputs 6-25
Category 1 Class 2: 6-25
Tests 6-29
Steer Controller Guidance Systems 6-99
Codes and Tests6-99
Steer Controller Guidance System 6-149
Analog Input Tests: (Category 1, Class 2: 12) 6-149
12-20: Steer Controller Power Supply Voltage 6-149
Steer Controller Guidance System 6-173
Digital Input Tests 6-173
Component Procedures 7-1
Component Locator Photos 7-2
General Maintenance Instructions 7-7
Maintenance Practices 7-7
Adjustment and Repair 7-1 7
Power Section 7-1 7
Theory of Operation 8-1
Electrical Functions ‘ 8-2
Operating Description Overview 8-2
Lift/Lower System 8-3
Overview 8-3
Unique System Features 8-3
Lift 8-4
Lower 8-4
Braking System8-6
Proportional Plugging 8-6
Appendix 9-1
Lubrication Equivalency Chart 9-2
Torque Chart – Standard (Ferrous) 9-4
Torque Chart – Standard (Brass) 9-5
Torque Chart – Metric 9-6
Decimal EqUivalent Chart 9-7
Standard/Metric Conversions 9-9
1-12 Issued: 9/10/98
Toyota Orderpicker Service Manual How To Use This Manual
Table of Contents
Electrical Schematic 9-11
Hydraulic Schematic 9-1 7
Index 10-1
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Walker Hudson –
So far going smooth..