Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD
FILE DETAILS:
Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD
Language : English
Pages : 142
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD
1- Table of Contents.............................................................. 3 2- Technical data................................................................. 7 2.1 General tightening torques................................................ 10 3- Maintenance.................................................................... 11 3.1 Safety regulations with maintenance work.................................. 12 3.2 Cleaning and washing...................................................... 14 3.2.1 External cleaning................................................... 14 3.2.2 Cleaning the motor compartment...................................... 14 3.2.3 Electrical components............................................... 14 3.3 Safe lifting.............................................................. 15 3.4 Lifting the truck SP10, SP10S............................................. 16 3.5 Lifting the truck PP13.................................................... 18 3.5.1 Using a lifting device.............................................. 18 3.5.2 Lifting points, using another fork lift truck....................... 18 3.6 Placing the truck on its side SP10, SP10S................................. 19 3.7 Maintenance Schedule...................................................... 20 3.8 Oil and lubricants........................................................ 24 4- Tools.......................................................................... 27 4.1 Super Seal connectors..................................................... 27 4.2 AMP connectors............................................................ 28 4.2.1 AMP Connectors, 040 series.......................................... 29 4.3 Molex connectors.......................................................... 29 4.4 Grease guns............................................................... 30 4.5 Other tools............................................................... 31 5- Chassis - 0000................................................................. 33 5.1 Support arms SP10......................................................... 33 5.1.1 Placement of supportarms............................................ 34 5.2 Support arms SP10S........................................................ 35 5.2.1 General............................................................. 35 5.2.2 Main Components..................................................... 35 5.2.3 Maintenance......................................................... 36 5.2.4 Adjusting the support arm width..................................... 36 5.2.5 Replacing support arms.............................................. 36 6- Drive unit/drive gear - 2000................................................... 39 6.1 Component parts........................................................... 39 6.2 Service and repairs....................................................... 40 6.2.1 Dismantling the motor from the truck................................ 40 6.2.2 Inspection/replacement of the carbon brushes........................ 40 6.2.3 Replacing the drive gear............................................ 41 6.2.4 Cleaning............................................................ 41 6.2.5 Maintenance of brakes............................................... 42 6.2.6 Replacing the brake disc............................................ 42 7- Wheel system - 3000............................................................ 43 7.1 Castor wheel suspension SP10, SP10S....................................... 43 7.1.1 Components.......................................................... 43 7.1.2 Lubricating the nipples............................................. 44 7.1.3 Adjusting the castor wheel pressure................................. 44 7.2 Castor wheel PP13......................................................... 45 7.2.1 Lubricating the nipples............................................. 46 8- Steering system - 4000......................................................... 47 8.1 Components................................................................ 47 9- Electrical system - 5000....................................................... 49 9.1 General................................................................... 49 9.1.1 Firmware (truck control software)................................... 49 9.2 Names of parts............................................................ 49 9.3 Electric equipment list summary........................................... 50 9.3.1 Electric component overview......................................... 52 9.4 Access to the main electric panel......................................... 55 9.5 Electric circuit overview................................................. 56 9.6 Symbol list............................................................... 57 9.7 Electric wiring diagram................................................... 58 9.8 Automatic height adjustment............................................... 64 9.9 Functional description.................................................... 70 9.9.1 Operating principle................................................. 70 9.9.2 Transistor regulator................................................ 74 General............................................................... 74 Safety................................................................ 74 9.9.3 Battery charging on-board the truck (machine number 947624-)........ 76 Charging.............................................................. 76 Technical data........................................................ 77 Alarm indications on charger.......................................... 78 9.9.4 Battery charge level status......................................... 79 Battery display (option).............................................. 79 9.9.5 Built-in charger for charging on a lorry - PP13..................... 80 General............................................................... 80 Installation recommendations for the “connection point” on a lorry.... 80 Installation on the truck............................................. 81 Charging.............................................................. 83 Troubleshooting....................................................... 83 Technical data........................................................ 83 9.9.6 Limiting the travel speed........................................... 84 9.9.7 Hour meter modes.................................................... 84 9.9.8 Hand-held terminal.................................................. 85 General............................................................... 85 Connecting the hand-held terminal..................................... 85 Hand-held terminal overview........................................... 85 Hand-held terminal menus.............................................. 87 9.10 Troubleshooting.......................................................... 88 9.10.1 General............................................................ 88 9.10.2 Displaying error codes............................................. 88 Direct error code display............................................. 88 Displaying error code on the hand-held terminal....................... 88 Error history......................................................... 89 9.10.3 Error code list.................................................... 90 9.10.4 TESTER function.................................................... 93 9.11 Parameters and settings.................................................. 95 9.11.1 General............................................................ 95 9.11.2 Setting the parameters............................................. 95 9.11.3 Parameter list..................................................... 96 9.11.4 Parameter description.............................................. 97 Acceleration ramp time (ACC.DELAY).................................... 97 Deceleration ramp time (ACC.DELAY).................................... 97 Release breaking intensity (RELEASE BRAKING).......................... 97 Inversion braking intensity (INVERSION BRAKING)....................... 97 Maximum speed (CUTBACK SPEED 3)....................................... 97 Reset service counter (CHECK UP DONE)................................. 97 Select service warning type (CHECK UP TYPE)........................... 97 ”Time to next service” (CHECK UP HOURS)............................... 98 9.11.5 Transferring parameter settings.................................... 98 General............................................................... 98 From the truck to the hand-held terminal.............................. 99 From the hand-held terminal to the truck..............................100 9.11.6 Speed potentiometer calibration....................................100 General...............................................................100 Procedure.............................................................101 9.12 Technical data...........................................................102 9.12.1 SEM-X transistor regulator.........................................102 10- Hydraulic system - 6000.......................................................103 10.1 SP10, SP10S..............................................................103 10.2 Hydraulics diagram and main components SP10, SP10S.......................104 10.3 Hydraulics diagram and components PP13...................................106 10.4 Description SP10, SP10S, PP13............................................108 Lift......................................................................108 Lower.....................................................................108 Operating pressure and pressure limitation................................108 10.5 Adjustments..............................................................109 10.5.1 Adjustment of the pressure limit valve SP10, SP10S.................109 10.5.2 Adjustment of the pressure limit valve PP13........................110 10.6 Tools SP10, SP10S, PP13..................................................111 11- Lift mast SP10, SP10S - 7000..................................................113 11.1 Main mast................................................................113 11.1.1 Components.........................................................113 11.1.2 Maintenance........................................................114 Mounting..............................................................114 Lubrication...........................................................114 11.1.3 Cylinder...........................................................115 Disassembly...........................................................115 Assembly..............................................................115 11.2 Fork carriage............................................................116 11.2.1 Maintenance........................................................116 11.3 Main lift chain system...................................................117 11.3.1 Checking the chain setting.........................................117 11.3.2 Chain inspection...................................................117 Noise.................................................................117 Surface rust..........................................................117 Rusty links...........................................................117 Stiff links...........................................................117 Bolt rotation.........................................................118 Loose bolts...........................................................118 Outline wear..........................................................119 Stretching............................................................120 Damage................................................................120 Damaged discs.........................................................121 Damaged bolts.........................................................121 Dirty chain...........................................................121 11.3.3 Cleaning...........................................................121 11.3.4 Lubrication........................................................122 12- Accessories - 9000............................................................123 12.1 Automatic height adjustment SP10, SP10S..................................123 12.1.1 General............................................................123 12.1.2 Electrical wiring diagram..........................................125 13- Destruction instructions......................................................131 13.1 General..................................................................131 13.2 Procedure................................................................131 13.3 Abbreviations............................................................132 13.4 Sorting..................................................................132 13.5 Chassis (0300)...........................................................133 Disassembly...............................................................133 Material handling.........................................................133 13.6 Hoods, hatches (0340)....................................................133 Disassembly...............................................................133 Material handling.........................................................133 13.7 Electric Pump Motor (1710)...............................................133 Disassembly...............................................................133 Material handling.........................................................133 13.8 Drive assembly/drive motor (1760/ 2550)..................................134 Disassembly...............................................................134 Material handling.........................................................134 13.9 Wheels (3500)............................................................135 Disassembly...............................................................135 Material handling.........................................................135 13.10 Tiller arm (4110).......................................................136 Disassembly...............................................................136 Material handling.........................................................136 13.11 General electrical equipment (5100).....................................137 Disassembly...............................................................137 Material handling.........................................................137 13.12 Hydraulic unit (6100)...................................................138 Disassembly...............................................................138 Material handling.........................................................138 13.13 Hydraulic cables/cylinders (6230/ 6610).................................139 Disassembly...............................................................139 Material handling.........................................................139 13.14 Main mast and fork carriage (7100)......................................140 Disassembly...............................................................140 Material handling.........................................................140
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