TIGERCAT H822C LH830C HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD
DESCRIPTION:
TIGERCAT H822C LH830C HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD
INTRODUCTION :
An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the H822C/LH830C Harvesters
Serial numbers:-
H822C 82231001 to 82231999 (Open Loop)
LH830C 83081001 to 83081999 (Levelling, Open Loop)
The operator’s manual will assist the operator with the techniques of proper and safe operation of the
H822C/LH830C Harvester. There is also important information regarding the safe operation of the
attachment. The service manual contains safety and servicing procedures and a preventive maintenance
schedule to ensure optimum machine performance.
Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures.
Only trained personnel should be allowed to operate or work on the machine.
The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
appropriate information.
The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”.
Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
TIGERCAT H822C LH830C HARVESTER OPERATOR’S MANUAL – PDF DOWNLOAD
H822C LH830C OPERATOR ISSUE 1.0……………………………. 1
INTRODUCTION…………………………………………. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………… 4
SECTION 1 – SAFETY……………………………………….. 5
Battery safety ………………………………………. 11
CAB EXITS …………………………………………… 12
COOLING SYSTEM ………………………………………. 21
EMERGENCY CAB EXITS ………………………………….. 12
ENGINE DOORS ………………………………………… 23
ER BOOM SYSTEM PRECAUTIONS ……………………………. 22
EXHAUST FUMES ……………………………………….. 23
FIRE PREVENTION ……………………………………… 25
FIRE PREVENTION GUIDELINES ………………………… 25
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………… 25
WHAT TO DO AFTER A FIRE …………………………… 26
WHAT TO DO IN CASE OF A MACHINE FIRE ……………….. 25
FLUID LEAKS …………………………………………. 21
Harvesting Attachment – General Safety …………………. 17
HAZARD ZONE …………………………………………. 7
HYDRAULIC PRESSURE HAZARD …………………………….. 21
LOOSE CLOTHING HAZARD ………………………………… 21
machine stability and traction ………………………… 14
parking boom ………………………………………… 22
parking the machine ………………………………….. 18
PROTECTIVE CLOTHING ………………………………….. 7
SAFETY INTERLOCK SWITCHES ON CAB DOORS …………………. 13
SAFETY PRECAUTIONS, GENERAL …………………………… 7
SAFETY PRECAUTIONS, OPERATING …………………………. 12
SAFETY PRECAUTIONS, SERVICING …………………………. 19
SAFETY SYMBOLS ………………………………………. 6
SIGNAL WORDS ………………………………………… 6
WELDING, PRIOR TO ……………………………………. 20
Working with oil …………………………………….. 9
SECTION 2 – CONTROLS & OPERATION…………………………… 29
AIR CONDITIONER/HEATER CONTROLS ……………………….. 46
AIR INTAKE CLEAN-OUT COVER PLATE ………………………. 97
AIR INTAKE SEAL ……………………………………… 97
ANTI-STALL – SWITCH WITH LIGHT ………………………… 44
AUXILIARY POWER OUTLET ……………………………….. 48
BATTERY DISCONNECT SWITCH …………………………….. 42
BOOM CONTROLS………………………………………… 29
ATTACHMENT, ROTATE ……………………………….. 32
BOOM, FORWARD/BACK ……………………………….. 32
BOOM, UP/DOWN ……………………………………. 32
TELESCOPIC BOOM ………………………………….. 32
BREATHER/VENT, HYDRAULIC TANK …………………………. 93
CARE OF THE MACHINE …………………………………..109
CIGARETTE LIGHTER ……………………………………. 48
CLEANING A/C CONDENSER AND COOLING ASSEMBLY …………….. 98
CLEANING LEXAN WINDOWS ………………………………..109
COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ……………… 58
ALTERNATE MENUS ………………………………….. 60
CYCLE COUNTER ………………………………… 60
MACHINE SERVICE – HYDRAULIC OIL ………………… 61
TREE COUNTER …………………………………. 60
CONTROL SYSTEM OVERVIEW …………………………… 58
DIAGNOSTICS ADJUSTMENT MENUS ………………………. 62
ADJUST DATE TIME SETTINGS (SETTINGS MENU) ……….. 67
ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) …….. 68
ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) ……. 65
ADJUST OUTPUTS (PROPERTIES MENU) ……………….. 70
LANGUAGE SETTINGS (SETTINGS MENU) ………………. 66
MENU DESCRIPTIONS …………………………….. 63
MENU OPERATION ……………………………….. 64
SOUND SETTINGS (SETTINGS MENU) …………………. 66
ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING ………….. 76
ADJUSTING CYLINDER TRACKING ……………………. 78
ADJUSTING FORWARD/REAR LEVELLING SPEED ………….. 77
CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) …. 76
ELECTRONIC ADJUSTMENT PROCEDURE, TELESCOPIC&PUMP2 ……. 81
ADJUSTABLE FUNCTIONS CHART …………………….. 82
EXAMPLE – TELESCOPIC BOOM FUNCTION ADJUSTMENT ….. 82
SYSTEM COMPONENTS ………………………………… 58
SYSTEM WARNING MESSAGES …………………………… 72
INFORMATION MESSAGES ………………………….. 75
MODULE IS OFFLINE SYSTEM WARNING ……………….. 72
WARNING MESSAGES ……………………………… 73
CONTROL PANEL ……………………………………….. 44
COOLING ASSEMBLY – CLEANING …………………………… 98
COOLING FAN – SWITCH …………………………………. 48
DOORS, SERVICE ACCESS ………………………………… 88
EMERGENCY EXITS………………………………………. 29
CHECKING PROCEDURE FOR ESCAPE HATCH ………………… 56
CHECKING PROCEDURE FOR SIDE DOOR …………………… 56
ESCAPE HATCH …………………………………….. 55
ESCAPE HATCH REMOVAL/REPLACEMENT …………………… 56
MAINTENANCE GUIDE ………………………………… 56
SIDE DOOR ……………………………………….. 54
ENGINE AIR CLEANER …………………………………… 96
FILTER RESTRICTION INDICATOR ………………………. 97
ENGINE AIR CLEANER UNLOADER VALVE ……………………… 96
ENGINE AIR PRECLEANER ………………………………… 96
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………….. 44
ENGINE HOT WATER SHUT OFF VALVES ………………………. 53
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL …………105
ENGINE, STARTING ……………………………………..103
ENGINE, STARTING, COLD WEATHER …………………………104
ENGINE, STOPPING ……………………………………..106
FILTER, HIGH PRESSURE, PILOT SYSTEM ……………………. 95
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………….. 53
FILTERS, RETURN, HYDRAULIC OIL ………………………… 94
FIRE SUPPRESSION SYSTEM (OPTIONAL) …………………….. 49
AUTOMATIC OPERATION ………………………………. 49
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …….. 52
COMPONENT LOCATIONS ………………………………. 52
DISCHARGE OF THE SYSTEM …………………………… 50
IN CASE OF FIRE ………………………………….. 50
INSPECTION OF FIRE SUPPRESSION SYSTEM ………………. 51
MANUAL OPERATION …………………………………. 49
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE ………………… 34
FUEL COOLER …………………………………………. 92
FUEL HEATER SWITCH …………………………………… 44
FUEL TANK …………………………………………… 90
CAPACITY ………………………………………… 90
OPTIONAL BOTTOM FUELING SYSTEM …………………….. 90
FILLING INSTRUCTIONS ………………………….. 91
FUSES AND RELAYS …………………………………….. 34
GRAFFITI REMOVAL ……………………………………..109
HAND FILL PUMP, HYDRAULIC OIL …………………………. 95
HORN, SAFETY ALERT – SWITCH …………………………… 47
HOT WATER SHUT OFF VALVES (ENGINE) …………………….. 53
HYDRAULIC OIL FILTERS ………………………………… 95
HYDRAULIC OIL LEVEL SIGHT GAUGES ………………………. 93
HYDRAULIC OIL TANK …………………………………… 92
IGNITION KEY SWITCH ………………………………….. 45
INSTRUCTIONS, VEHICLE MOVING …………………………..110
INSTRUMENT PANEL …………………………………….. 38
BATTERY DISCONNECT – SWITCH ……………………….. 42
BULB TEST – SWITCH ………………………………. 42
ENGINE DIAGNOSTICS CONNECTION ……………………… 38
ENGINE DISPLAY AND DIAGNOSTICS MODULE ………………. 39
ENGINE POWER DOOR – SWITCH ………………………… 38
FILTER BYPASS, HYD. OIL – WARNING LIGHT …………….. 41
FUEL LEVEL – GAUGE ……………………………….. 39
HYDRAULIC OIL LOW – LIGHT AND HORN …………………. 40
HYDRAULIC OIL TEMPERATURE – GAUGE, LIGHT AND HORN ……. 40
LIGHTS, SERVICE – SWITCH ………………………….. 38
MASTER ALARM …………………………………….. 38
PILOT SYSTEM “OFF” – LIGHT ………………………… 41
PILOT SYSTEM “ON” – LIGHT …………………………. 41
POWER ENGINE DOOR – SWITCH ………………………… 38
ROOF/DOOR OPEN – LIGHT ……………………………. 42
SAW “ON” – LIGHT …………………………………. 41
SERVICE LIGHTS ON – WARNING LIGHT ………………….. 42
SERVICE MODE – SWITCH …………………………….. 43
TACHOMETER – GAUGE ……………………………….. 39
INTERIOR LIGHTS ……………………………………… 54
JOYSTICKS, LEFT AND RIGHT HAND ………………………… 32
JUMPER BAR CABLE CONNECTION …………………………… 90
KEY SWITCH ………………………………………….. 45
LEVELLING CONTROLS, JOYSTICKS …………………………. 33
LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ………………. 76
LIGHTS, INTERIOR …………………………………….. 54
LIGHTS, SERVICE ……………………………………… 38
LIGHTS, WORK ………………………………………… 44
MACHINE PREPARATION…………………………………… 31
SYSTEM TEST AND WARM-UP ……………………………107
MASTER ALARM ………………………………………… 38
MOVING, INSTRUCTIONS ………………………………….110
OPERATING MACHINE …………………………………….100
PRE-START CHECKS ………………………………….100
OPERATING TIPS WITH LOAD SENSING ……………………….108
OPERATOR’S SEAT (SEATS INC.) …………………………. 86
PILOT OFF LIGHT ……………………………………… 41
PILOT ON LIGHT ………………………………………. 41
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ……………… 46
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH ………………… 46
PILOT SYSTEM ON (RESET) – PUSH BUTTON SWITCH ……………. 46
POWER ENGINE DOOR – SWITCH ……………………………. 38
PRECLEANER, ENGINE AIR ……………………………….. 96
RADIO AM/FM CD ………………………………………. 54
RETURN FILTERS ~ HYDRAULIC OIL ………………………… 94
ROOF/DOOR OPEN – LIGHT ……………………………….. 42
SAW – SWITCH (ATTACHMENT) …………………………….. 47
SEAT, OPERATOR’S (SEATS INC.) ………………………… 86
SERVICE ACCESS DOORS …………………………………. 88
SERVICE LIGHTS ………………………………………. 38
STARTING ENGINE ………………………………………103
STEREO AM/FM CD ……………………………………… 54
SWING BRAKE – SWITCH WITH LIGHT ……………………….. 44
SWING CONTROL, JOYSTICK ………………………………. 32
SYSTEM FUSES AND RELAYS ………………………………. 34
TELESCOPIC BOOM & PUMP 2 ELECTRONIC ADJUSTMENT PR ………. 81
THROTTLE SWITCH ……………………………………… 45
TRACK DRIVE, LEFT AND RIGHT …………………………… 34
TRACK, LOW/DRIVE – SWITCH WITH LIGHT …………………… 47
TRAVELLING (BOOM RAISED) ………………………………108
VEHICLE MOVING INSTRUCTIONS ……………………………110
VENT/BREATHER, HYDRAULIC TANK …………………………. 93
WARNING LIGHTS See INSTRUMENT PANEL……………………. 31
WINDOWS – CLEANING ……………………………………109
WORK LIGHTS SWITCH …………………………………… 44
SECTION 3 – LUBRICATION & MAINTENANCE……………………….111
ACCESS DOOR, UNDERCARRIAGE, SWIVEL …………………….134
AIR CONDITIONING, CHECKING THE SYSTEM ………………….124
AIR INTAKE MAINTENANCE ……………………………….132
APPROVED HYDRAULIC OILS ………………………………119
CHECKING THE AIR CONDITIONING SYSTEM …………………..124
EMERGENCY EXITS, CHECK MONTHLY ………………………..113
ENGINE AIR CLEANER MAINTENANCE ………………………..132
ER BOOM SYSTEM ………………………………………123
FILTER AND LUBRICATION SCHEDULE ……………………….121
FILTERS………………………………………………111
CHANGING HYDRAULIC RETURN FILTERS ………………….128
ENGINE FILTERS …………………………………..126
FUEL FILTER/WATER SEPARATOR ……………………….126
FUEL TANK STRAINER ……………………………….127
HYDRAULIC OIL RETURN FILTERS ………………………128
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ……………131
PILOT, HIGH PRESSURE ……………………………..130
SERVICING GUIDELINES FOR OIL FILTERS ……………….128
FILTERS, HYDRAULIC OIL ……………………………….128
FIRE PREVENTION ……………………………………..113
GENERAL MAINTENANCE ………………………………….113
HYDRAULIC OIL FILTERS ………………………………..128
HYDRAULIC OILS ………………………………………119
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS …………117
LUBRICATION SCHEDULE …………………………………121
NEW MACHINE MAINTENANCE ………………………………112
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT ……..112
INITIAL PRE-DELIVERY INSPECTION ……………………112
TIGHTENING POINTS ………………………………..112
Oil lost from leakage ………………………………..112
parking boom ………………………………………..122
PREVENTIVE MAINTENANCE SCHEDULE ……………………….112
SCHEDULED MAINTENANCE………………………………….111
Frequently ………………………………………115
8 hours …………………………………………115
24 HOURS ………………………………………..116
125 HOURS ……………………………………….116
250 HOURS ……………………………………….117
500 HOURS ……………………………………….118
1000 HOURS ………………………………………118
2000 HOURS ………………………………………118
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS ……..117
SERVICE PLATFORM (IF EQUIPPED) ………………………..135
SWING DRIVE GEARBOX……………………………………111
LOWER BEARING LUBRICATION …………………………122
LUBRICATION OF SWING PINION AND SWING BEARING ……….122
UPPER GEARING LUBRICATION …………………………122
TORQUE CHART ………………………………………..136
TORQUE CHART, GENERAL ………………………………..137
TORQUE, FLUID CONNECTIONS …………………………….138
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V