Tigercat 1065 1075 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
Tigercat 1065 1075 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
INTRODUCTION :
An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the 1065/1075 Forwarder.
Serial numbers:-
10650101 and up.
10750101 and up.
- The operator’s manual will assist the operator with the techniques of proper and safe operation of the
Forwarder. There is also important information regarding the safe operation of optional equipment and
attachments. The service manual contains safety and servicing procedures and a preventive maintenance
schedule to ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat 1065 1075 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
1065 1075 SERVICE ISSUE 1.1……………………………… 1
INTRODUCTION……………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………. 4
SECTION 1 – SAFETY……………………………………… 5
ARTICULATION LOCK ………………………………….. 15
BATTERY DISCONNECT SWITCH …………………………… 11
CAB TILT SUPPORT BRACE ……………………………… 14
COOLING SYSTEM …………………………………….. 13
EXHAUST FUMES ……………………………………… 15
FIRE PREVENTION ……………………………………. 16
FIRE PREVENTION GUIDELINES ………………………. 16
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 17
WHAT TO DO AFTER A FIRE …………………………. 18
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 17
FIRST AID …………………………………………. 8
FLUID LEAKS ……………………………………….. 13
HYDRAULIC PRESSURE HAZARD …………………………… 13
LOOSE CLOTHING HAZARD ………………………………. 14
PARKING THE MACHINE ………………………………… 11
PROTECTIVE CLOTHING ………………………………… 7
SAFETY INTERLOCK SWITCHES ON DOORS …………………… 12
SAFETY PRECAUTIONS, GENERAL …………………………. 7
SAFETY PRECAUTIONS, OPERATING ……………………….. 10
SAFETY PRECAUTIONS, SERVICING ……………………….. 13
SAFETY SYMBOLS …………………………………….. 6
SIGNAL WORDS ………………………………………. 6
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 19
AIR CLEANER………………………………………… 19
CHANGING FILTER ELEMENTS ………………………… 35
MAINTENANCE ……………………………………. 34
SERVICING ……………………………………… 35
UNLOADER VALVE …………………………………. 34
AIR CONDITIONING …………………………………… 36
ARTICULATION JOINT …………………………………. 33
AXLE LUBRICATION …………………………………… 42
BELT – ENGINE SERPENTINE ……………………………. 43
CAB……………………………………………….. 19
LOWERING THE CAB ……………………………….. 39
RAISING THE CAB ………………………………… 38
CAB AIR FILTERS…………………………………….. 19
FRESH AIR ……………………………………… 37
RECIRCULATING AIR – A/C UNIT …………………….. 37
CENTRE JOINT ………………………………………. 33
CHARGE PRESSURE FILTER-DRIVE PUMP ……………………. 31
CRANE, ROTATOR AND GRAPPLE MAINTENANCE ……………….. 44
DRAINING AND REFILLING BOGIE HOUSING …………………. 43
DRAINING AND REFILLING DIFFERENTIAL ………………….. 42
EMERGENCY EXITS, CHECK MONTHLY ………………………. 22
ENGINE HOOD ……………………………………….. 39
ENGINE SERPENTINE BELT ……………………………… 43
FILTERS……………………………………………. 19
CHARGE PRESSURE ………………………………… 31
FUEL FILTER/WATER SEPARATOR ……………………… 28
HYDRAULIC OIL ………………………………….. 30
REMOVE AND REPLACE ……………………………… 28
RETURN OIL STRAINER …………………………….. 32
SERVICING GUIDELINES FOR OIL FILTERS ……………… 31
FIRE PREVENTION ……………………………………. 22
FUEL TANK STRAINER …………………………………. 29
GENERAL …………………………………………… 22
GENERAL TORQUE SPECIFICATIONS ……………………….. 46
HOT WATER SHUT OFF VALVE ……………………………. 36
HYDRAULIC OILS …………………………………….. 25
INITIAL PRE-DELIVERY INSPECTION ……………………… 21
LINK SNUBBER MAINTENANCE ……………………………. 44
MACHINE STARTUP ……………………………………. 41
NEW MACHINE MAINTENANCE …………………………….. 21
OSCILLATION JOINT ………………………………….. 33
PREVENTIVE MAINTENANCE SCHEDULE ……………………… 21
REAR (BOGIE) AXLE…………………………………… 20
PLANETARY DRIVES (4 FILLING POINTS) ………………. 42
SCHEDULED MAINTENANCE……………………………….. 20
1000 HOURS …………………………………….. 24
125 HOURS ……………………………………… 23
250 HOURS ……………………………………… 24
500 HOURS ……………………………………… 24
8 HOURS ……………………………………….. 23
SEASONAL ………………………………………. 24
SERVICE AND LUBRICATION POINTS ………………………. 27
SNUBBER TENSION ADJUSTING …………………………… 44
STARTUP PROCEDURE AFTER MAJOR MACHINE MAINTENANCE ……… 40
TEMPERATURE CONTROL – CAB HEATER/AC ………………….. 37
TILTING THE CAB ……………………………………. 38
TORQUE CHART ………………………………………. 45
TORQUE, FLUID CONNECTIONS …………………………… 48
TORQUE SPECIFICATIONS – GENERAL ……………………… 46
UNLOADER VALVE …………………………………….. 34
SECTION 6 – ELECTRICAL & COMPUTERS……………………….. 51
AIR……………………………………………….. 51
FILTER RESTRICTION WARNING ………………………. 89
BRAKE PRESSURE WARNING ……………………………… 89
CAB FUSE AND RELAY PANEL ……………………………. 96
CAB MODULE ………………………………………… 60
COMPUTER…………………………………………… 51
CONTROL SYSTEM …………………………………. 52
COMPUTER SYSTEM COMPONENTS ………………………….. 70
CONDITIONAL MESSAGES ……………………………….. 87
COOLANT LEVEL WARNING ………………………………. 90
CRANE MODULE ………………………………………. 66
CRANE START (CM) …………………………………… 87
CURRENT OUTPUT SETTINGS …………………………….. 77
DATE TIME SETTINGS …………………………………. 76
DIAGNOSTICS ADJUSTMENT MENUS ………………………… 71
DRIVE START (CM) …………………………………… 87
ENGINE…………………………………………….. 51
COOLANT LEVEL WARNING …………………………… 90
OIL PRESSURE WARNING ……………………………. 89
OVERSPEED (CM) …………………………………. 88
TEMPERATURE WARNING …………………………….. 85
ENGINE MODULE ……………………………………… 62
ERROR MESSAGES AND ALARMS……………………………. 51
MAIN SYSTEM ERRORS ……………………………… 91
FINE CONTROL ………………………………………. 78
FOOT PEDAL CONTROLS ………………………………… 58
FRAME MODULE ………………………………………. 64
FUEL………………………………………………. 51
LEVEL WARNING ………………………………….. 90
FUNCTION PARAMETERS SETTINGS ………………………… 83
FUSE AND RELAY PANELS ………………………………. 96
GRAPPLE MODULE …………………………………….. 68
HYDRAULIC………………………………………….. 51
OIL LEVEL WARNING ………………………………. 89
OIL TEMPERATURE WARNING …………………………. 85
INFORMATION MENU …………………………………… 72
INFORMATION MENU DESCRIPTION ………………………… 72
IQAN MDM COMPUTER DISPLAY……………………………. 51
WARNING MESSAGES………………………………… 51
MODULE IS OFFLINE …………………………… 91
L.H. JOYSTICKS & COMPUTER DISPLAY ……………………. 54
LOW BRAKE PRESSURE WARNING ………………………….. 89
MAIN SYSTEM ERRORS …………………………………. 91
LX-A0 MODULE OFFLINE ERROR ……………………… 93
MDM MODULE BLANK SCREEN …………………………. 91
MODULE IS OFFLINE ………………………………. 91
XP2-A0 MODULE OFFLINE ERRORS …………………….. 95
XS-A0 MODULE OFFLINE ERROR ……………………… 92
XT2-A0 MODULE OFFLINE ERROR …………………….. 94
MAXIMUM TRAVEL SPEED (CM) …………………………… 88
MEASURE MENU DESCRIPTION ……………………………. 72
MINIMUM CURRENT ……………………………………. 77
MODE MENU …………………………………………. 71
MODE MENU DESCRIPTION ………………………………. 71
MODE MENU OPERATION ………………………………… 72
MODULE IS OFFLINE ………………………………….. 91
NO GEAR ENGAGED WARNING …………………………….. 86
NO MOTOR SPEED (CM) ………………………………… 88
PARK BRAKE/LADDER DOWN WARNING ………………………. 85
PROPERTIES MENU ……………………………………. 77
PROPERTIES MENU OPERATION …………………………… 77
SCHEMATIC………………………………………….. 51
L.H. JOYSTICK and POD …………………………… 55
R.H. JOYSTICK and POD …………………………… 57
XP2-A0 FRONT FRAME MODULE ……………………….. 65
XP2-A1 CRANE MODULE …………………………….. 67
XP2-A2 GRAPPLE MODULE …………………………… 69
XT2-A0 ENGINE MODULE ……………………………. 63
SELECTING A FUNCTION TO ADJUST ………………………. 78
SETTINGS MENU ……………………………………… 74
SETTINGS MENU OPERATION …………………………….. 74
START/STOP SLOPE …………………………………… 78
STEER CHECK ERROR (CM) ……………………………… 88
SYSTEM BYPASSED WARNING …………………………….. 87
SYSTEM COMPONENTS ………………………………….. 70
SYSTEM WARNING MESSAGES …………………………….. 85
THROTTLE AND BRAKE FOOT PEDALS ………………………. 58
TIRE ROLLING CIRCUMFERENCE ………………………….. 84
VOLTAGE WARNING ……………………………………. 90
WIRE COLOUR CODE CHART ……………………………… 98
WORKING RPM ……………………………………….. 83
SECTION 7 – ENGINE START & STOP…………………………..101
ADM2 ADAPTION MODULE ………………………………..103
CIRCUIT DESCRIPTION …………………………………102
ELECTRICAL CIRCUIT SCHEMATIC …………………………104
ENGINE CONTROL MODULES ………………………………103
Engine ELECTRONIC CONTROLS LOCATIONS ………………….105
ENGINE START CIRCUIT ………………………………..102
MERCEDES ENGINE …………………………………….102
PLD-MR ENGINE CONTROL MODULE …………………………103
SECTION 8 – DRIVE……………………………………….107
AUXILIARY FUNCTION VALVE …………………………….113
AXLES ……………………………………………..125
Axle Lubrication ………………………………..126
DIFFERENTIAL AND DIFFERENTIAL LOCKS ……………….125
DRAINING and refilling differential:(1 per axle) ……126
Service/parking brakes …………………………..133
WHEEL INSTALLATION ………………………………128
CHARGE & COOLING PUMP CIRCUITS ……………………….111
CHARGE PUMP ………………………………………..111
DRAINING AND REFILLING BOGIE HOUSING ………………….127
DRIVE MOTOR ………………………………………..112
DRIVE MOTOR CONTROLLER SOLENOID ………………………110
DRIVE MOTOR SCHEMATIC ……………………………….112
DRIVE PUMP …………………………………………109
DRIVE PUMP CONTROLLER SOLENOIDS ………………………110
HYDRAULIC OIL HEATING PROCEDURE ………………………114
HYDROSTATIC Drive MOTOR BEGIN OF REGULATION ……………121
HYDROSTATIC DRIVE PUMP……………………………….107
HYDRAULIC NEUTRAL ……………………………….119
HYDROSTATIC Drive PUMP BEGIN OF REGULATION …………….120
HYDROSTATIC DRIVE SYSTEM …………………………….108
MOTOR BEGIN OF REGULATION ……………………………118
PRESSURE AND SPEED SETTINGS ………………………….136
PUMP BEGIN OF REGULATION …………………………….116
PUMP SCHEMATIC ……………………………………..109
REAR (BOGIE) AXLE……………………………………107
PLANETARY DRIVES (4 FILLING POINTS) ……………….126
TRANSMISSION ……………………………………….125
SECTION 9 – BRAKES………………………………………139
ACCUMULATOR ………………………………………..144
CHARGING AND TESTING DEVICE ………………………144
CHARGING THE ACCUMULATOR …………………………144
CHECKING THE GAS PRE-CHARGE PRESSURE ………………144
ACCUMULATOR CHARGE VALVE …………………………….140
AXLES………………………………………………139
Service/parking brakes …………………………..146
BRAKE ADJUSTMENT ……………………………………149
BRAKE BLEEDING ……………………………………..148
BRAKE PEDAL CONTROL …………………………………140
EMERGENCY BRAKE VALVE ……………………………….147
TEST DRIVE………………………………………….139
SERVICE BRAKE OPERATION ………………………….150
SECTION 10 – OIL COOLER/RADIATOR, FAN AND HYDRAULIC TANK…….153
BELT – ENGINE SERPENTINE …………………………….155
CHARGE & COOLING PUMP CIRCUITS ……………………….154
CHARGE PRESSURE FILTER-DRIVE PUMP …………………….159
ENGINE SERPENTINE BELT ………………………………155
FAN DRIVE ………………………………………….155
FILTERS…………………………………………….153
CHARGE PRESSURE …………………………………159
HYDRAULIC OIL …………………………………..158
SERVICING GUIDELINES FOR OIL FILTERS ………………159
HYDRAULIC…………………………………………..153
FILTERS ………………………………………..156
OIL FILL PUMP …………………………………..157
OIL RESERVOIR …………………………………..156
OIL VACUUM PUMP …………………………………157
OIL COOLER …………………………………………154
SECTION 11- CENTER JOINT, STEERING, GATE AND SNOW BLADE……..161
CENTER JOINT ……………………………………….162
ARTICULATION JOINT DIAGRAM ……………………….165
ARTICULATION JOINT PRELOAD ADJUSTMENT ……………..164
CHECKING ARTICULATION JOINT PRELOAD ……………….163
CHECKING/ADJUSTING THE OSCILLATION JOINT PRELOAD ……166
GREASE SEALS ……………………………………164
LUBRICATION …………………………………….162
MAINTENANCE OF ARTICULATION JOINT …………………162
MAINTENANCE OF OSCILLATION JOINT ………………….162
ELECTRONIC SYSTEM …………………………………..168
LOAD GATE ………………………………………….173
STEER VALVE ………………………………………..169
ADJUSTING STEER VALVE FEED REDUCTION VALVE SETTING ….172
REPLACING MAIN PRESSURE RELIEF VALVE ………………172
REPLACING PORT RELIEFS …………………………..172
STEERING AND BLADE FUNCTIONS…………………………161
ELECTRONIC SYSTEM ……………………………….168
STEERING AND BLADE FUNCTIONS …………………………168
SECTION 12 – CRANE, GRAPPLE AND MAIN PUMP………………….175
BOOM VALVE …………………………………………180
ADJUSTING BOOM VALVE FEED REDUCTION VALVE SETTING ….183
REPLACING MAIN PRESSURE RELIEF VALVE CARTRIDGE ……..182
REPLACING PORT RELIEFS …………………………..183
CIRCUIT DIAGRAM …………………………………….177
CRANE AND GRAPPLE …………………………………..176
CRANE AND GRAPPLE FUNCTIONS…………………………..175
ELECTRONIC SYSTEM ……………………………….176
HYDRAULIC SYSTEM ………………………………..176
ELECTRONIC SYSTEM …………………………………..176
GRAPPLE ROTATOR …………………………………….176
HYDRAULIC SYSTEM DESCRIPTION …………………………178
LOAD SENSING………………………………………..175
HYDRAULIC SYSTEM ………………………………..178
LOAD SENSING BASIC DESCRIPTION ……………………178
LOAD SENSING BASIC PRINCIPALS …………………….178
LOAD SENSING OPERATING TIPS ………………………179
MAIN PUMP ………………………………………….185
MARGIN PRESSURE …………………………………….187
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V