Suzuki Burgman AN400 Motorcycle Service repair Manual
FILE DETAILS:
Suzuki Burgman AN400 Motorcycle Service repair Manual
LANGUAGE:ENGLISH
PAGES:384
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
- Suzuki Burgman AN400 Motorcycle Service repair Manual
- This manual contains an introductory description on the SUZUKI AN400 and procedures for its inspection/ service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.
- This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
- Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail. This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you
TABLE OF CONTENTS:
Suzuki Burgman AN400 Motorcycle Service repair Manual
99500-34080-01E AN400 SERVICE MANUAL............................ 1 FOREWORD_GROUP INDEX........................................ 2 HOW TO USE THIS MANUAL.................................. 3 TO LOCATE WHAT YOU ARE LOOKING FOR:................. 3 COMPONENT PARTS AND WORK TO BE DONE................. 3 SYMBOL.............................................. 4 ABBREVIATIONS USED IN THIS MANUAL....................... 5 01 GENERAL INFORMATION...................................... 7 WARNING/CAUTION/NOTE.................................... 8 GENERAL PRECAUTIONS..................................... 8 SUZUKI AN400 (’03-MODEL)................................ 10 SERIAL NUMBER LOCATION.................................. 10 FUEL, OIL AND ENGINE COOLANT RECOMMENDATION............. 10 BREAK-IN PROCEDURES..................................... 13 INFORMATION LABELS...................................... 14 SPECIFICATIONS.......................................... 15 COUNTRY AND AREA CODES.................................. 17 02 PERIODIC MAINTENANCE..................................... 18 PERIODIC MAINTENANCE SCHEDULE........................... 19 MAINTENANCE AND TUNE-UP PROCEDURES...................... 21 COMPRESSION PRESSURE CHECK.............................. 42 OIL PRESSURE CHECK...................................... 43 AUTOMATIC CLUTCH INSPECTION............................. 44 BRAKE-LOCK.............................................. 45 03 ENGINE................................................... 47 ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE.... 49 ENGINE REMOVAL AND REMOUNTING........................... 50 ENGINE DISASSEMBLY...................................... 56 ENGINE COMPONENT INSPECTION AND SERVICE................. 69 ENGINE REASSEMBLY.......................................111 04 FI SYSTEM................................................129 PRECAUTIONS IN SERVICING................................130 FI SYSTEM TECHNICAL FEATURES............................137 SELF-DIAGNOSIS FUNCTION.................................142 FAIL-SAFE FUNCTION......................................145 FI SYSTEM TROUBLESHOOTING...............................146 05 FUEL SYSTEM AND THROTTLE BODY............................174 FUEL SYSTEM.............................................175 THROTTLE BODY...........................................186 06 COOLING AND LUBRICATION SYSTEM...........................195 COOLING SYSTEM..........................................196 ENGINE COOLANT..........................................197 REMOVAL AND DISASSEMBLY.................................198 INSPECTION..............................................199 REASSEMBLY AND REMOUNTING...............................200 COOLING FAN THERMO-SWITCH...............................201 ENGINE COOLANT TEMPERATURE SENSOR.......................203 THERMOSTAT..............................................204 WATER PUMP..............................................206 LUBRICATION SYSTEM......................................210 07 CHASSIS..................................................212 EXTERIOR PARTS..........................................214 FRONT WHEEL.............................................231 FRONT BRAKE.............................................236 HANDLEBARS..............................................244 FRONT FORK..............................................246 STEERING................................................254 REAR WHEEL..............................................259 REAR BRAKE..............................................262 REAR SUSPENSION.........................................280 CRANKCASE BRACKET.......................................286 TIRE AND WHEEL..........................................289 08 ELECTRICAL SYSTEM........................................293 CAUTIONS IN SERVICING...................................295 LOCATION OF ELECTRICAL COMPONENTS.......................298 CHARGING SYSTEM.........................................300 STARTER SYSTEM..........................................305 IGNITION SYSTEM.........................................313 COMBINATION METER.......................................318 LAMP....................................................321 SWITCHES................................................324 BATTERY.................................................326 09 SERVICING INFORMATION....................................329 TROUBLESHOOTING.........................................330 SPECIAL TOOLS...........................................341 WIRING HARNESS, CABLE AND HOSE ROUTING..................345 TIGHTENING TORQUE.......................................357 WIRING DIAGRAM..........................................361 SERVICE DATA............................................363 10 EMISSION CONTROL INFORMATION.............................374 EMISSION CONTROL SYSTEMS................................375 PAIR (AIR SUPPLY) SYSTEM INSPECTION.....................379 PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...................381 HEATED OXGEN SENSOR (HO2S) INSPECTION...................382
PLEASE NOTE:
⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
⦁ You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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