Sea doo Sportster 180 1998 2000 Factory Service Repair Manual
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Sea doo Sportster 180 1998 2000 Factory Service Repair Manual
This manual was primarily published to be used by jet boat technicians trained by the manufacturer who are already familiar with all service and maintenance procedures relating to Bombardier made Sea-Doo jet boat. Please note that the instructions will apply only if proper hand tools and special service tools are used. It is understood that this manual may be translated into local language upon certain conditions and furthermore agreed that in the event of any discrepancy among the two versions, the English version shall prevail.
- The content depicts parts and/or procedures applicable to the particular product at its time of manufacture. It does not include dealer modifications, whether authorized or not by Bombardier, after manufacturing the product.
- The use of Bombardier parts is most strongly recommended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. Torque wrench tightening specifications must be strictly adhered to. Locking devices (ex.: locking disk, lock nut) must be installed or replaced with new ones, where specified. If the efficiency of a locking device is impaired, it must be renewed.
GENERAL INFORMATION:
In marine industry, PORT, STARBOARD, BOW and STERN are used to refer to LEFT, RIGHT, FRONT and REAR respectively. They always refer to the operator’s position sitting in boat. 1. BOW (front) 2. STARBOARD (RH) 3. STERN (rear) 4. PORT (LH) The information and component/system descriptions contained in this manual are correct at time of publication. Bombardier Inc. however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Bombardier Inc. reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation. This Shop Manual uses technical terms which may be different from the ones of the Parts Catalogs.
TABLE OF CONTENTS:
Sea doo Sportster 180 1998 2000 Factory Service Repair Manual
SAFETY NOTICE III
WHAT’S NEW IV
INTRODUCTION VI
01 SERVICE TOOLS AND
PRODUCTS
01 – Table of Contents 01-01-1
02 – Mandatory Tools 01-02-1
03 – Optional Tools 01-03-1
04 – Service Products 01-04-1
02 MAINTENANCE 01 – Table of Contents 02-01-1
02 – Periodic Inspection Chart 02-02-1
03 – Flushing and Lubrication 02-03-1
04 – Water-Flooded Engine 02-04-1
05 – Storage 02-05-1
03 TROUBLESHOOTING 01 – Troubleshooting 03-01-1
04 ENGINE 01 – Table of Contents 04-01-1
02 – Leak Test 04-02-1
03 – Removal and Installation 04-03-1
04 – Magneto System 04-04-1
05 – Top End 04-05-1
06 – Bottom End 04-06-1
07 – Rotary Valve 04-07-1
08 – Exhaust System 04-08-1
05 COOLING SYSTEM 01 – Table of Contents 05-01-1
02 – Components 05-02-1
03 – Circuit 05-03-1
06 FUEL SYSTEM 01 – Table of Contents 06-01-1
02 – Fuel Circuit 06-02-1
03 – Air Intake 06-03-1
04 – Carburetors 06-04-1
07 LUBRICATION
SYSTEM
01 – Table of Contents 07-01-1
02 – Oil Injection Reservoir 07-02-1
03 – Oil Injection Pump 07-03-1
08 ELECTRICAL 01 – Table of Contents 08-01-1
02 – Overview 08-02-1
03 – Ignition System 08-03-1
04 – Spark Plugs 08-04-1
05 – The DESS (Digitally Encoded Security System) 08-05-1
06 – MPEM (Multi-Purpose Electronic Module) 08-06-1
07 – Charging System 08-07-1
08 – Starting System 08-08-1
09 – Instruments and Accessories 08-09-1
TABLE OF CONTENTS
II
SECTION SUBSECTION PAGE
09 PROPULSION
SYSTEM
01 – Table of Contents 09-01-1
02 – Jet Pump 09-02-1
03 – Drive System 09-03-1
04 – Reverse System 09-04-1
05 – Weedless System 09-05-1
10 STEERING SYSTEM 01 – Table of Contents 10-01-1
02 – Steering System 10-02-1
03 – Alignment 10-03-1
04 – Throttle/Shifter Controller 10-04-1
11 HULL/DECK 01 – Table of Contents 11-01-1
02 – Components 11-02-1
03 – Repair 11-03-1
04 – Painting 11-04-1
12 TECHNICAL DATA 12-01-1
13 WIRING DIAGRAMS 13-01-1
PLEASE NOTE:
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