Raymond Forklift 21 I Tractor SCR & Resistor Parts Catalog Manual SN 4000 Thru 6147 – PDF DOWNLOAD
FILE DETAILS:
Raymond Forklift 21 I Tractor SCR & Resistor Parts Catalog Manual SN 4000 Thru 6147 – PDF DOWNLOAD
Language : English
Pages : 337
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Raymond Forklift 21 I Tractor SCR & Resistor Parts Catalog Manual SN 4000 Thru 6147 – PDF DOWNLOAD
Introduction to Your Parts Catalog:
Introduction:
The Raymond Corporation manufactures a variety of lift trucks in both standard and customized configurations. The Parts
Catalog is organized into major divisions which cover all areas of the truck. These may include:
• Power Unit (if applicable) • Hydraulic (if applicable)
• Brake and Steering • Elevating/ Attachments
• Drive Unit • Contadors
• Electrical • Special Options fif applicable)
Using the Catalog:
The catalog contains three elements necessary for effedive use, which are:
1. Quality Assurance Sheet gives specific components in a truck and is located at the beginning of the parts catalog.
2. Table of Contents guides the reader to the corred pages.
3. Customized Prints provide special documentation for customized trucks and are located at the end of the parts catalog.
Parts Catalog Overview:
• In some cases, large assemblies or installations are broken down over several pages.
Example: The DRIVE UNIT assembly is shown on one page — the DRIVE MOTOR for this drive unit on another page — the DRIVE WHEEL for this unit on another page.
• Drawings of hydraulic hoses and piping do not necessarily conform to exad installation as they appear on the truck.
These illustrations are for part number references only.
• An indented part number indicates the part is a component of the preceding non-indented part and can be ordered separately; however, the component will be included when the non-indented part is ordered.
TABLE OF CONTENTS:
Raymond Forklift 21 I Tractor SCR & Resistor Parts Catalog Manual SN 4000 Thru 6147 – PDF DOWNLOAD
POWER
Power Section Basic (Model 211) – #828-001-040 / (A) 4000 to 4549
Power Section Standard (Model 21i) – #828-001-043/ (A) Sh 1 4000 to 4151
Power Section Standard (Model 21Q – #828-001-043/ (A) Sh2 4000 to 4151
Power Section Standard (Model 21 Q – #828-001-043/ (C) Sh1 4152 to 4549
Power Section Standard (Model 211) -#828-001-043/ (C) Sh2 4152 to 4549
Cover Assembly- Standard – #812-004-078 29000/4000 to 29360/4151
Cover Assembly- Standard – #812-004-223 (A) 29361 /4152 & Up
Cover Assembly- 40- #828-001-041/ (C) 29000/4000 & Up
Finish Instructions – #828-001-067/ (D) 29000/4000 & Up
Bilingual Finish Instructions – #828-001-068/ (E) 29000/4000 & Up
Finish Instruction Alteration – #154-008-794/ 29000/4000 & Up
Caster-Aux Hyd & Elect -3000# – #828-001-044/ 29000/4000 & Up
Caster-Aux Hyd & Elect-4000#-#828-001-045/(A), 812-001-443/(D) 29000/4000 & Up
Trac-Oualizer Installation (Model 21 i) – #812-005-067 / (H) 4000 to 5211
Trac-Oualizer Installation (Model 21 i) – #828-001-144/ 5212 & Up
Caster Assembly- #812-005-148/(F) 4000 to 5211
Caster Assembly- #828-001-145/ (C) 5212 & Up
Trac-Oualizer Assembly- #812-005-087 (A) 4000 & Up
Power Section Basic (Model 211)- #828-001-077 / 4550 to 4799
Power Section Basic (Model 21i)- #828-001-123/ 4800 to 5499
Power Section Basic (Model 211)- #828-001-123/ (A) 5500 to 5569
Power Section Basic (Model 211)- #828-001-200/ 5570 to 5685
Power Section Basic (Model 211)- #828-001-239/ (A) 5686 & Up
Power Section Standard (Model 21 I) – #828-001-078/ (C) Sh1 4550 to 5569
Power Section Standard (Model 21 Q – #828-001-078/ (C) Sh2 4550 to 5569
Power Section Standard (Model 21Q -#828-001-199/ Sh1 5570 to 5685
Power Section Standard (Model 211) – #828-001-199/ Sh2 5570 to 5685
Power Section Standard (Model 21 i) – #828-001-238 / (B) Sh1 5686 to 6003
Power Section Standard (Model 211) – #828-001-238/ (B) Sh2 5686 to 6003
Power Section Standard (Model 211) – #828-001-238/ (C) Sh1 6004 & Up
Power Section Standard (Model 211) – #828-001-238/ (C) Sh2 6004 & Up
Power Section to Mast – #812-000-008/ (K) 29000/4000 & Up
Power Section to Mast – #828-003-278/
Mech Overhead Guard Posts Installation – #828-000-889/ (A) 29000/4000 &”lJp
Mech Overhead Guard Posts Installation – #828-003-869/ 33607 /6148 & Up
Fire Extinguisher Installation – #828-001-436/ 29000/4000 & Up
Back Guard Installation (Rear Guard) -#812-004-175/ (E) 29000/4000 & Up
Back Guard Installation (Full Length) – #100-014-333 (G) 29000/4000 & Up
Rear View Mirror Installation – #828-001-302/ 29000/4000 & Up
Battery Roller Assembly- #828-001-430/ (A) 33372/6004 & Up
Fire Extinguisher Installation – #828-003-727 / 33607 /6148 & Up
Mech Steer Control Assembly- Reverse – #812-004-016 (E) 29000/4000 to 32087 /4549 201
Mech Steer Control Assembly- Forward – #812-004-017 (F) 29000/4000 to 32087 /4549 203
Mech Steer Control Assembly – 40 Reverse – #812-004 018 (E) 29000/4000 to 32087 /4549 205
Mech Steer Control Assembly – 40 Forward – #812-004-019 (E) 29000/4000 to 32087 /4549 207
Brake & Motor Assembly (Modet 21ij – #812-005-006/ (B) 4000 to 4549 211
Brake Assembly- #812-001-541 (C), 400-037 29000/4000 to 34040/6281 213
Brake Assembly – #828-001-544, 400-060 34041 /6282 & Up 2131
Steering Wheel Assembly- #812-004-150 ; 29000/4000 to_ 215
Steering Wheel Assembly- #828-001-212 (C) _ & Up 2151
Mech Steer Control Assembly – Reverse – #828-001-079 (A) 4550 to 5499 217
Mech Steer Control Assembly – Reverse – #828-001-265 (A) 5500 & Up 2171
Mech Steer· Control Assembly – Forward – #828-001-080 (A) 4550 to 5499 219
Mech Steer Contra Assembly- Forward – #828-001-266 (A) 5500 & Up 2191
Mech Steer Control Assembly – 40 Reverse- #828-001-081 (A) 4550 to 5499 221
Mech Steer Contra Assembly – 40 Reverse – #828-001-267 (A) 5500 & Up 221 1
Mech Steer Control Assembly – 40 Forward – #828-001-082 (A) 4550 to 5499 223
Mech Steer Contra Assembly – 40 Forward – #828-001-268 (A) 5500 & Up 223 1
Brake & Motor Assembly (Model 21 ij – #828-001-089/ (B) : 4550 & Up 225
Master Cytfnder Assembly- #812-002-052 29000/4000 & Up 227
Brake & Motor Assembly (Model 21 EE) – #828-001-490 (A) 4000 & Up 231
Steer Assembly Retrofit Kits – #828-900-003, 004, 005, 006 29000/4000 & Up 233
DRIVE UNIT ~
Drive Unit Assembly (Model 21 ij – #812-005-007 / (0) 4000 to 4549 303
Drive Unit Assembly (Model 21 i) – #828-001-088/ 4500 to 5211 303 1
Drive Unit Assembly (Model 21 ij – #828-001-088/ (C) 5212 & Up 3032
Bearing Assembly- #812-001-230 (E), 812-001-231 (0) 29000/4000 & Up 305
Drive Wheel Assembly- #812-000-279 (8), 812-000-299/ (0) 29000/4000 to 31507 /5211 307
Drive Wheel Assembly- #828-001-148/ (A) 31508/5212 & Up 3071
Drive Motor Assembly (Modef 21 ij _ – Prestollte – #570-440 4000 to 4549 315
Drive Motor Assembly (Model 211) – Prestollte – #570-251 /200 4550 & Up 317
Drive Motor Assembly (Modet 21ij – Prestolfta – #570-251 /201 4550 & Up 3171
Drive Motor Assembly (Mod et 21 ij – GE – #570-251/100 4550 & ‘1Jp 317 2
Drive Motor Assembly (Modet 21 Q -Advanced DC – #570-251 /500 4550 & Up 3173
Drive Unit Assembly (Model 21EE) – #828-001-489/ (A) 4000 & Up 321
EL,ECTBICAL ~
Wiring Diagram – #154-008-781 (L) Sh 1 20000/4000 & Up
Wiring Diagram – #154-008-781 (L) Sh 2 29000/4000 & Up
Wiring Diagram – #154-008-781 (L) Sh 329000/4000 & Up
Wiring Diagram – #154-008-781 (L) Sh 4 29000/4000 & Up
EJectrical Schematic #154-008-782 (K) Sh 129000/4000 & Up
Electrical Schematic – #154-008-782 (K) Sh 2 29000/4000 & Up
System Electrical – #154-008-780/ (J) Sh 1 29000/4000 to 32244/5569
System Electrical – #154-008-780/ (J) Sh 2 29000/4000 to 32244/5569
System Electrical – #154-008-780/ (L) Sh 1 32245/5570 to 32884/5685
System Electrical – #154-008-780/ (L) Sh 2 32245/5570 to 32884/5685
System Electrical – #154-008-780/ (P) Sh 1 32885/5686 to 33417 /6036
System Electrical – #154-008-780/ (P) Sh 2 32885/5686 to 33417 /6036
System Electrical – #154-008-780/ (T) Sh 1 33418/6037 & Up
System Electrical – #154-008-780/ (T) Sh 2 33418/6037 & Up
SCR Panel Assembly- #154-008-725/ (G) 29000/4000 & Up
Electrical Power Filter Assembly-#154-008-862 (C) 29000/4000 & Up
Electric Control Assembly- #154-008-723/ (8) 29000/4000 to
Electric Control Assembly- #154-008-723/ (E) & U-p-
Mechanical Control Assembly- #154-008-724 (H) –& Up
Handle Assembly- #154-002-542/ (L) 29000/4000 to
Handle Assembly – #812-010-201 / (8) _ & Up–
Panel Assembly- #812-004-146 (C) 29000/4000 & Up
Elect Batt Conn Installation – #154-008-790/ (B) 29000/4000 & Up
Elec Connector Assembly- #154-008-n5/ (C) 29000/4000 & Up
Indicator Light Assembly – #154-008-950/ (A) 29000/4000 & Up
Switch Assembly- #154-008-960/ 29000/4000 & Up
Meter Installation -Curtis Fuel Gauge – #154-008-787 (C) 29000/4000 & Up
Back-Up Lamp Assembly- #154-008-958/ 29000/4000 & Up
Light Rework – #154-007-255 (RIE1), 154-008-963 29000/4000 & Up
System Elect Supplement Remote – #154-008-785/ (G) 29000/4000 & Up
Remote Assembly – #154-010-023 29000/4000 & Up
Wiring Supplement- #154-010-024 29000/4000 & Up
Discharge Indicator Installation – #154-008-955/ 29000/4000 & Up
Working Light Installation – #154-008-965/ (A) 29000/4000 & Up
Light Assembly- #812-002-021 (A), 812-005-080 29000/4000 & Up
EE Conversion Kit Installation – #828-001-055/ (8) 29000/4000 to 32884/5685
EE Conversion Kit Installation – #828-001-055/ (0) ·—···········32885/5686 & Up
Limit Switch Install – 24 High Speed RH – #154-007-235/ (RIE3) 29000/4000 & Up
Limit Switch Install -24 High Speed LH -#154-007-236/ (RIE3) 29000/4000 & Up
Limit Switch Install – 20 High Speed RH – #154-007-237 / (RIE3) 29000/4000 & lJp
Limit Switch Install – 20 High Speed LH – #154-007-238/ (RIE3) 29000/4000 & Up
Elec Limit Switch Installation – #625-000-260/ (RIE3) 29000/4000 & Up
Contactor Assembly-36V Remote- #1-105-079 4000 & Up
Contactor Assembly (M, P, X) 36V – #154-008-740/ 4000 to 5569
Contactor Assembly (M, P, X) 36V – #154-010-740/ 5570 & Up
Contactor Assembly (F & R) 36V- #154-008-742/ 4000 to 5569
Contactor Assembly (F & R) 36V – #154-010-742/ 5570 & Up
Resistor Assembly Installation – #828-000-980/ (G) 29000/4000 & Up
Resistor Assembly- EE – #812-002-915/ (A) 29000/4000 & Up
Resistor Assembly- E – #812-002-905 (8) 29000/4000 & Up
Electric Fan Installation – #828-001-437 / (A) 29000/4000 & Up
Heavy Duty Traction Motor- #812-900-200/ (A) 4000 & Up
Working Lights Installation – #828-003-n3/ 33607 /6148 & Up
Light Rework – #828-003-728/ 33607 /6148 & Up
Strobe Light Installation – #828-003-n5/ 33607 /6148 & Up
Strobe Ught Assembly #828-003· 730 / ___ 33607 /6148 & Up
Warning Ughts Installation #828-003n6/ (A) —············33607 /6148 & Up
Warning Ught Installation #154-005-638/ 33607 /6148 & Up
Back-Up Alarm Installation #828-003-780/ 33607 /6148 & Up
Back-Up Ughts Installation #828-003-786/ 33607 /6148 & Up
All Travet Alann Installation #828-003-788/ 33607 /6148 & Up
Fan Assembly· #828-003-796/ 33607 /6148 & Up
HYORAULJC
Standard Hydraulic Symbas
Hydraulic Schematic #812-004-134 (C) 29000/4000 to 30664/4799
Hydraulic Schematic #828-001-121 (8) 30665/4800 & Up
System Hydraulic – #828-001-051/ (0) 29000/4000 to 30664/4799
System Hydraulic – #828-001-120/ (G) : 4800 & Up
System Hydraulic – Straddle w/Aux – #828-001-053/ (C) 29000/4000 to 30664/4799
Manifold Assembly- #812-004-166/ (G) 29000/4000 to_:_
Manifold Assembly – #812-004-166/ (H) _ & Up
Lift/Lower Manifold – #520-825/ 29000/4000 to
Lift/Lower Manifold #520-845/ & Up
Auxiliary Valve Assembly- 1 Spool – #812-002·169 (F) 29000/4000 & Up
Valve Assembly- 2 Spool #828-001-049 (C)·—········ 29000/4000 & Up
Valve Assembly-3 Spool – #828-001-050 (8) 29000/4000 & Up
Valve Assembly· #828-001-000/ (A)–····· ···············—-····29000/4000 & Up
Auxiliary Valve Assembly· 2 Spool – #812-002-170 (D)—··············29000/4000 & Up
Auxiliary Valve Assembly – 3 Spool – #828-001-038 (A) 29000/4000 & Up
Control Valve Assembly· 1 Spool #520-075 29000/4000 & Up
Control Valve Assembly- 2 Spool – #520-076/520-078 29000/4000 & Up
Control Valve Assembly 3 Spool – #520-077 /520-079 29000/4000 & Up
Control Valve Assembly (Lift) – #812-004-141 (C) 29000/4000 & Up
Auxiliary Pump and Motor Assembly – (Model 21 Q – #812-005-010 (E) 4000 & Up
Auxiliary Motor Assembly- (Model 210 -Prestolite- #570-442/100 4000 & Up
Auxiliary Motor Assembly· (Model 21 ij – Warfield #570-442/150 4000 & Up
Auxiliary Motor Assembly – (Model 21 ij – GE – #570-442/200 4000 & tJp
Auxiliary Pump Assembly· #500-417 /100 29000/4000 & Up
Auxiliary Pump Assembly- #500-417 /200 29000/4000 & Up
Auxiliary Pump Assembly #500-417 /201 29000/4000 & Up
Lift Pump and Motor Assembly- EE #812-002~4 (E) 29000/4000 to 32884/5685
Lift Pump and Motor Assembly (Model 21 Q – #812-005-009 (E) 4000 to 4549
Lift Motor Assembly GE #570-427 /101 29000/4000 to 32884/5685
Lift Motor Assembly Prestolite #570-427 /201 29000/4000 to 32884/5685
Lift Motor Assembly- Hitachi- #570-427 /400 29000/4000 to 32884/5685
Lift Motor Assembly – GE (Model 21 Q #570-217 /100 ······—- 4000 to 5685
Lift Motor Assembly Prestolite (Model 211) #570217 /200 ····– 4000 to 5685
Lift Motor Assembly Warfield (Model 211) #570217 /150 ········— 4000 to 5685
Lift Motor Assembly Advanced DC- (Model 21 i) – #570-257 /500 5686 & Up
Lift Motor Assembly – Prestolite (EE)- (Model 211) – #570-257 /200 __ 5686 & Up
Lift Pump Assembly- EE – 500-344 29000/4000 to 32884/5685 571
Lift Pump Assembly – (Model 21 i) – #500-423/ 4000 & Up 575
Reservoir Assembly- #812-004-024 29000/4000 to 32884/5685 577
Reservoir Assembly – #828-001-274 (B) 32885/5686 & Up 5771
Hydraulic Ram Feed Line Installation – #812-005-061/ 29000/4000 & Up 579
Hydraulic Ram Feed Line Installation – #812-005-172/ (C) 29000/4000 to 33606/6147 5791
Hydraulic Ram Feed Line Installation – #828-003-762/ 33607 /6148 & Up 5792
Motor Steer Assembly- #812-002-623 (F) 29000/4000 to 32087 /5499 581
Motor Steer Assembly – #828-001-254 32088/5500 & Up 5811
Lift Pump and Motor Assembly (Model 21 i) – #828-001-085 4550 to 5685 585
Lift Pump and Motor Assembly (Model 21 i) – #828-001-223 (D) 5686 & Up 5851
Valve Assembly – R/R w /Equalizing – #154-008-971 (A) 30665/4800 & Up 587
Travel R/R Manifold w/Equalizing- #520-840 30665/4800 & Up 589
Valve Assembly- R/R w/o Equalizing- #154-008-975 (A) 30665/4800 & Up 591
Travel R/R Manifold w/o Equalizing- #520-842 30665/4800 & Up 593
Lift Pump and Motor Assembly- Model 21EE- #828-001-491 (A) 5686 & Up 597
Auxiliary Pump and Motor Assembly (Model 21 EE) – #828-001-488 5686 & Up 5101
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V