RAYMOND 7700 7720 Reach-Fork® Trucks Parts Manual 31001 & up – PDF DOWNLOAD
FILE DETAILS:
RAYMOND 7700 7720 Reach-Fork® Trucks Parts Manual 31001 & up – PDF DOWNLOAD
Language : English
Pages : 665
Downloadable : Yes
File Type : PDF
Size:19.0 MB
TABLE OF CONTENTS:
RAYMOND 7700 7720 Reach-Fork® Trucks Parts Manual 31001 & up – PDF DOWNLOAD
SECTION 1 General Information
Hardware 1-2
Critical 1-13
Recommended 1-39
SECTION 2 Finish & Accessories
Frame Assembly 2-2
Finish Instructions 2-4
Battery Roller Assembly 2-12
Cover Installation 2-14
Cover Assembly, Top 2-20
Floor and Deadman Pad Installation 2-22
Battery Gate Installation 2-24
Seat Structure, Installation 2-26
Seat Installation, Heated 2-29
Seat Assembly, Heated 2-32
SECTION 3 Steering & Controls
Steer Linkage Installation 3-2
Steered Idler Wheel Assembly 3-6
Steer Motor Installation 3-8
Steer Gearmotor Assembly 3-11
Tiller Installation 3-13
Control Handle Installation 3-15
Control Handle Assembly 3-17
Control Handle Assembly, ThermaKit 3-22
ThermaKit Control Installation 3-26
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Drive Motor Installation 4-4
Drive Unit Assembly 4-6
Electric Brake Installation 4-9
Electric Brake Assembly 4-11
Deadman Brake Pedal Installation 4-13
Pedal Assembly, Deadman 4-15
Drive Wheel Installation 4-17
Inertial Dampener Assembly 4-19
SECTION 5 Electrical Comp. & System
Electrical System 5-2
Electrical System With Regen 5-6
Traction Power Amplifier Installation 5-11
Traction Power Amplifier Assembly 5-13
Lift Power Amplifier Installation 5-15
Lift Power Amplifier Assembly 5-17
Vehicle Manager Installation 5-19
Contactor Panel Installation 5-21
Contactor Panel Assembly, Standard 5-23
Contactor Panel Installation With Regen 5-26
Contactor Panel Assembly With Regen 5-28
Contactor Assembly 5-31
Drive Motor Assembly 5-33
Lift Motor Assembly, AC 5-35
Auxiliary Motor Assembly 5-37
Operator Display Installation, Standard 5-39
Operator Display Installation With Regen 5-41
Operator Display Assembly 5-43
Horn Installation 5-45
Switch Assembly, Key 5-48
Relay/Control Fuse Panel Installation with Auxiliary Power 5-50
Fuse Relay Circuit With Aux Power 5-53
Battery Connector Installation 5-55
Battery Connector Assembly 5-57
Height Encoder Installation 5-59
Encoder Assembly, Height Indicator 5-64
Guard-Height Sensing Installation 5-66
Encoder Assembly 5-68
Limit Switch Installation, High Speed, End of Lift 5-70
Fan Assembly, Drive Motor Compartment 5-72
Fan Assembly, Lift Motor Compartment 5-74
Speed Limiting Switch (S12) 5-76
Ambient Temperature Sensor Installation 5-78
SECTION 6 Hydraulic Components
Hose Installation With Regen 6-2
Hose Installation 6-4
Reservoir Installation 6-6
Reservoir Assembly 6-9
Manifold Installation, Standard 6-11
Manifold Assembly 6-13
Main Manifold Installation (Regen Only) 6-15
Lift/Lower Manifold Assembly, Regen Lower 6-17
Manifold Installation, Auxiliary, Regen 6-19
Auxiliary Manifold Assembly With Regen 6-21
Lift Pump and Motor Installation 6-23
Lift Pump and Motor Assembly 6-25
Lift Pump and Motor Installation With Regen 6-27
Lift Pump and Motor Assembly With Regen 6-29
Lift Pump Manifold Assembly, Regen 6-31
Auxiliary Pump and Motor Installation, Regen Only 6-33
Auxiliary Pump and Motor Assembly, Regen Only 6-35
Auxiliary Pump 6-37
Cylinder Assembly, Main Lift, 7700 6-39
Cylinder Assembly, Main Lift, 7720 6-41
Cylinder Asembly, Free Lift, Staging, 7700 6-43
Cylinder Assembly, Free Lift, Model 7720 6-46
Cylinder Assembly, Reach 6-49
Cylinder Assembly-Reach 6-52
Cylinder Assembly, Tilt 6-54
Cylinder Assembly-Tilt 6-56
Cylinder Assembly, Sideshift 6-58
Cylinder Assembly-Sideshift 6-60
Manifold Assembly, Reach, Tilt and Sideshift, R45TT 6-62
Manifold Assembly, Reach, DR32TT 6-64
Manifold Assembly, Tilt, DR32TT 6-66
Manifold Assembly, Tilt, Sideshift 6-68
SECTION 7 Mast
Overhead Guard Installation 7-3
Mast to Tractor Mounting, 7700 7-5
Mast to Tractor Mounting, 7720 7-7
Elevating Section R45TT and DR32TT, 7700 7-9
Main Lift Cylinder Installation R45TT and DR32TT, 7700 7-15
Elevating Section, R45TT and DR32TT, 7720 7-18
Main Lift Cylinder Installation, 7720 7-26
Free Lift Chain Installation 7-28
Free Lift Cylinder Installation, 7700 R45TT 7-44
Free Lift Cylinder Installation 7700, DR32TT 7-46
Cylinder and Pulley Bracket Assembly, Free Lift (Model 7720) 7-48
Lift Hose Assembly 7-50
Lift Hose Installation, 7720 (Drive-In Rack) (Over The Mast) 7-52
Over-the-Mast Hose and Cable Installation (7700) R45TT, DR32TT 7-57
Over-the-Mast Hose and Cable Installation (7720) R45TT, DR32TT 7-64
Over the Mast Hose and Cable Installation, 7720 (Drive-In Rack) 7-75
Carriage Installation, R45TT 7-85
Reach Carriage Assembly, R45TT 7-87
Scissor Assembly, R45TT 7-93
Carriage Installation, DR32TT 7-95
Reach Carriage Assembly, DR32TT 7-98
Scissor Assembly, Deep-Reach, DR32TT 7-103
Hose and Cable Installation, Carriage, R45TT 7-108
Hose and Cable Installation, Carriage, DR32TT 7-112
Hose and Cable Assembly, Carriage, DR32TT, (Drive-In Rack) 7-115
Carriage Assembly, Tilt No Sideshift, R45TT 7-118
Carriage Assembly, Tilt and Sideshift, R45TT 7-120
Tilt and Sideshift Piping, 7720 R45TT (Drive-In Rack) 7-123
Carriage Subassembly, Tilt and Sideshift, R45TT 7-125
Carriage Assembly, Tilt without Sideshift, DR32TT 7-127
Carriage Assembly, Tilt without Sideshift, R45TT (Drive-In Rack) 7-129
Carriage Assembly, Tilt and Sideshift, DR32TT 7-131
Carriage Sub Assembly, Sideshift, DR32TT 7-134
Mast Guard Installation, Mesh 7-136
Mast Guard Installation, Glass 7-138
Baseleg Installation, R45TT, 5 X 3.62 in., Open Toe 7-140
Baseleg Installation, R45TT, 5 x 3.62 in., Closed Toe 7-142
Baseleg Installation, R45TT, 5 x 2.88 in., Closed Toe 7-144
Baseleg Installation, R45TT, 4 x 3.62 in., Closed Toe 7-146
Baseleg Installation, R45TT, 4 x 2.88 in., Closed Toe 7-148
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe 7-150
Baseleg Installation, DR32TT, 5 x 2.88 in., Closed Toe 7-152
Baseleg Installation, DR32TT, 4 x 3.62 in., Closed Toe 7-154
Baseleg Installation, DR32TT, 4 x 2.88 in., Closed Toe 7-156
Baseleg Installation, R45TT, 6 x 4 in., Open Toe 7-158
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe 7-160
Baseleg Installation, R45TT, 6 x 2.88 in., Closed Toe 7-162
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe (Model 7720) 7-164
Wheel Plate Installation, Open Toe 5 x 3.62 in. 7-166
Wheel Plate Installation, Open Toe 6 x 4 in. (Model 7720) 7-168
Wheel Plate Installation, Open Toe 10.5 x 4.5 in (Model 7700, R45TT ) 7-170
Wheel Plate Installation, Closed Toe, Cast (All Except 6 in. x 4 in.) 7-174
Wheel Plate Installation, Closed Toe, Cast (6 x 4 in.) 7-177
Wheel Plate Installation, OWCTWB 5 x 3.62 in. and 5. x 2.88 in. 7-179
Load Wheel Assembly 7-181
Stop Assembly, Carriage 7-185
Stop Assembly, Sideshift 7-187
Forks 7-189
SECTION 8 Options & Kits
Load Backrest Installation 8-2
Rear Post Installation 8-4
Overhead Guard Covers 8-6
Fire Extinguisher Installation 8-8
Nested Switch (S14) Installation, Standard Reach 8-10
Nested Switch (S14) Installation, Deep-Reach 8-12
Vantage Point System 8-15
Height-Tilt Indicator Display Installation 8-22
Tilt Carriage Shims 8-24
RF Adjustable Linkage Installation 8-27
RF Adjustable Linkage Installation 8-30
Operator Compartment Sensor System (OCSS) 8-33
Travel Light and Alarm Installation 8-35
Working Light and Operator Cooling Fan Harness Installation 8-40
Travel Light and Fan Installation, Universal Mount 8-44
Fan Assembly, Universal Mount 8-46
Light Assembly, LED, Universal Mount 8-48
Warning Light Harness Installation 8-50
Strobe Light Installation 8-52
Flashing Light Installation 8-55
Light Assembly, Warning, Flashing 8-58
Fork-Laser System Installation 8-60
Battery Gate Alarm Installation 8-66
iPort Installation 8-68
High Speed Lift Cut Out 24 inch 8-69
iWarehouse RED 8-71
SideShift Fitting-Guard Installation 8-73
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
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VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
