RAYMOND 019 – ELF® Rider Pallet Truck Parts Catalog Manual SN41,000 – PDF DOWNLOAD
FILE DETAILS:
RAYMOND 019 – ELF® Rider Pallet Truck Parts Catalog Manual SN41,000 – PDF DOWNLOAD
Language : English
Pages : 180
Downloadable : Yes
File Type : PDF
Size:12.7 MB
DESCRIPTION:
RAYMOND 019 – ELF® Rider Pallet Truck Parts Catalog Manual SN41,000 – PDF DOWNLOAD
To Our Customer
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts
In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog
This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the Catalog
to the engineering data base.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.
TABLE OF CONTENTS:
RAYMOND 019 – ELF® Rider Pallet Truck Parts Catalog Manual SN41000 – PDF DOWNLOAD
SECTION 1 General Information
To Our Customer 1-3
How To Use Parts Catalog, if Part Number is Not Known 1-4
How To Use Parts Catalog if Part Number is Known 1-5
Major Sections 1-7
Recommended Spare Parts List 1-9
Hardware Parts List 1-11
Bulk Items List 1-13
SECTION 2 Finish and Accessories
Major Assemblies 2-2
Tractor Assembly 2-5
Caster Installation 2-8
Caster Assembly, Optional 2-10
Caster Assembly, Standard 2-12
Cover Kit 2-14
Battery Roller Kit Installation 2-16
Battery Roller Assembly 2-18
Finish Instructions 2-20
SECTION 3 Steering and Controls
Handle Installation 3-2
Control Assembly 3-4
Control Handle Assembly 3-6
Steer Wheel Assembly 3-8
Steer Motor Assembly 3-10
SECTION 4 Drive and Brake
Drive and Brake Assembly 4-3
Drive Unit Assembly 4-6
Drive Wheel Assembly 4-8
Lower Drive Unit Assembly 4-10
Drive Motor Subassembly 4-12
Brake Assembly with Deadman 4-14
Brake Installation 4-16
SECTION 5 Electrical Components and Systems
Electrical System 5-2
Forward/Reverse Contactor Assembly 5-8
Contactor Assembly, Field Weakening 5-10
Battery Connector 5-12
Ignition Switch 5-14
Maintenance Tool, Programmable 5-16
Horn Installation 5-18
Auxiliary Motor 5-20
Drive Motor 5-22
Model – 019 – ELF® Rider Pallet Truck – Table of Contents
04/01/02 ii PDPM – 0222
SECTION 6 Hydraulic Components
Hydraulic System 6-2
Lift Pump and Motor Assembly 6-5
Lift Cylinder 6-8
Steer Pump and Motor Assembly 6-10
Reservoir Assembly 6-12
Hydraulic Motor 6-14
Orbitrol Valve Assembly 6-16
Shaft and Flange Assembly 6-18
SECTION 7 Mast
Fork and Tractor Subassembly, 6000 and 8000 lb 7-2
Bell Crank Installation, 6000 lb, Up to 60 inches 7-6
Pullrod Assembly, Up to 60 inches 7-9
Pull Rod Table, 6000 lb, Up to 60 inches 7-13
Load Wheel Assembly 7-14
Entry Slides, 6000 lb, Up to 60 inches 7-16
Load Wheel Assembly, 6000 lb, Up to 60 inches 7-18
Bell Crank Installation, 6000/8000 lb, Long John, Over 60 inches 7-20
Pull Rod Assembly, 6000 & 8000 lb, Long John, Over 60 in 7-22
Pull Rod Chart 6000/8000 lb, Over 60 in 7-24
Load Wheel Installation, 6000/8000 lb, Long John, Over 60 inches 7-26
Load Wheel Assembly, 6000 & 8000 lb, Single, Long John, Over 60 inches 7-28
Load Wheel Assembly, 8000 lb, Tandem, Split Wheel 7-30
Load Wheel Assembly, Tandem, 8000 lb, Full Wheel 7-32
SECTION 8 Options and Kits
All Travel Alarm 8-2
Auxiliary Power 8-4
Meter Installation 8-6
Battery Top Tray 8-8
Load Backrest and Tray Installation 8-11
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
PDPM – 0222 1-1 04/01/02
SECTION 1 General Information
To Our Customer 1-3
How To Use Parts Catalog, if Part Number is Not Known 1-4
How To Use Parts Catalog if Part Number is Known 1-5
Major Sections 1-7
Recommended Spare Parts List 1-9
Hardware Parts List 1-11
Bulk Items List 1-13
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PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.M
