Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck With The ACR System™ Parts Manual 1119826 – PDF DOWNLOAD
FILE DETAILS:
Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck With The ACR System™ Parts Manual 1119826 – PDF DOWNLOAD
Language : English
Pages : 554
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck With The ACR System™ Parts Manual 1119826 – PDF DOWNLOAD
Serial Number 30000 to 41999
SECTION 1 General Information
Hardware 1-2
Critical 1-12
Recommended 1-23
SECTION 2 Finish & Accessories
Major Assemblies 2-2
Tractor Frame 2-4
Overhead Guard Installation 2-6
Finish Instructions 2-8
Operator Backrest 2-16
Deadman and Floor Pads 2-18
Knee Pad Installation 2-20
Control Handle Decals 2-22
Console Cover Assembly 2-24
Battery Gate Installation 2-26
Weighted Battery Spacer and Battery Roller Assembly 2-28
Battery Spacer Installation 2-31
Battery Roller Assembly 2-33
Battery Cover/Battery Door Installation, EE 2-36
Counterweight Installation 2-38
Suspension System (ComfortStance) 2-40
SECTION 3 Steering & Controls
Steer Valve Installation 3-2
Steer Motor Installation 3-4
Steer Hoses 3-6
Steer Wheel Assembly 3-8
Steer Wheel Assembly 3-10
Control Handle Installation 3-12
Control Handle Assembly, Standard and Cold Storage 3-14
Control Handle Assembly Optional, Variable Flow 3-18
Steering, Tiller Installation 3-21
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Traction Motor Installation 4-4
Drive Unit 4-6
Drive Wheel Assembly 4-9
Brake Installation 4-12
Brake Assembly 4-14
Pedal Assembly, Deadman, Without Floor Suspension 4-16
Deadman Pedal Installation With Floor Suspension 4-18
Deadman Pedal Assembly 4-20
SECTION 5 Electrical Comp & System
Electrical System 5-2
Motor Controller Assembly 5-9
Contactor Panel and Fuse Relay Installation 5-11
Vehicle Manager Installation 5-13
Contactor Panel Assembly, Standard 5-15
Contactor Panel Assembly, EE 5-17
Contactor Assembly 5-19
Fuse/Relay Card Installation 5-21
Battery Connector Assembly 5-23
Battery Connector Assembly 5-25
Operator Display Assembly 5-27
Horn Installation 5-29
Traction, Drive Motor Assembly (3K, 35K, 4K) 5-31
Traction, Drive Motor Assembly (3K, 35K, 4K) With External Sensor 5-34
Traction, Drive Motor Assembly (5K) 5-36
Traction, Drive Motor Assembly 5-38
Lift Motor – DC 5-40
Lift Motor – AC 5-42
Auxiliary Motor 5-45
Internal Fan Installation 5-47
SECTION 6 Hydraulic Components
Hydraulic Hoses 6-2
Mast Hose Installation 6-4
Manifold Assembly 6-6
Lift Pump and Motor Installation, AC Lift 6-10
Lift Pump and Motor Assembly, AC Lift 6-12
Lift Pump and Motor Installation, DC Lift 6-14
Steer Pump and Motor Assembly 6-16
Orbitrol, Steering Valve 6-18
Motor, Hydraulic, Steer 6-20
Reservoir Installation 6-22
Main Lift Cylinder, TF Mast – Model 4150 6-24
Free Lift Cylinder Assembly, TF, TT Mast- Model 4150 6-26
Main Lift Cylinder, TT Mast – Model 4150 6-28
Main Lift Cylinder, Right-Hand, TF Mast – Model 4250 (3K, 35K, and 4K) 6-30
Main Lift Cylinder, Left-Hand, TF Mast – Model 4250 (3K, 35K, and 4K) 6-32
Free Lift Cylinder, TF Mast – Model 4250 (3K, 35K, and 4K) 6-34
Free Lift Cylinder, TF Mast – Model 4250 (5K Only) 6-36
Main Lift Cylinder, Right-Hand, TF Mast – Model 4250 (5K Only) 6-38
Main Lift Cylinder, Left-Hand, TF Mast – Model 4250 (5K Only) 6-40
Free Lift Cylinder, TT Mast – Model 4250 6-42
Free Lift Cylinder, TT Mast – Model 4250 6-45
Main Lift Cylinder – TT Mast, Model 4250 6-49
Main Lift Cylinder, Right-Hand (Three Stage) 6-52
Main Lift Cylinder, Left-Hand (Three Stage) 6-54
Free Lift Cylinder – Quad Mast (35DV-MQ Mast) 6-56
Main Lift Cylinder, Right-Hand – Quad Mast (35DV-MQ Mast) 6-59
Main Lift Cylinder, Left-Hand – Quad Mast (35DV-MQ Mast) 6-62
Tilt Cylinder Assembly 6-65
Tilt Cylinder Assembly 6-67
SECTION 7 Mast
TF Mast Elevating Section – Model 4150 7-2
Side Shift Plumbing, 2 Stage Mast (Model 4150) 7-6
TT Mast Elevating Section – Model 4150 7-11
Side Shift Carriage Installation, 3 Stage Mast (Model 4150) 7-18
Internal Hose Reeving Model 4150 TT Mast 7-22
Mast Decals and Mounting Kit, TF Mast – Model 4250 7-26
TF Mast Assembly – Model 4250 (3K, 35K, and 4K) 7-28
Hose Reeving, TF Mast Assembly – Model 4250 (3K, 35K, and 4K 7-31
Carriage, 4 Roller, TF Mast – Model 4250 (3K, 35K, and 4K) 7-33
Carriage, 6 Roller, TF Mast – Model 4250 (3K, 35K, and 4K) 7-35
Lowering Control Valve, TF Mast – Model 4250 (3K, 35K, and 4K) 7-37
TF Mast Installation – Model 4250 7-39
Mast Decals and Mounting Kit, TF Mast – Model 4250 (5K Only) 7-41
TF Mast Assembly – Model 4250 (5K Only) 7-43
Lowering Control Valve, TF Mast – Model 4250 (5K Only) 7-46
Carriage, 6 Roller, TF Mast – Model 4250 (5K Only) 7-48
Mast Decals, TT Mast – Model 4250 7-50
Mast Assembly, TT Mast – Model 4250 7-52
Valve, Lowering Control, TT Mast 7-56
Elevating Section (Three Stage) 7-58
Internal Hose Reeving (Three Stage) 7-65
Piping, Valve, Lowering Control, TT Mast 7-74
Lift Chains and Free Lift Hoses, TT Mast – Model 4250 7-76
Hose Reeving, Single Function, TT Mast – Model 4250 7-78
Hose Reeving, Double Function, TT Mast (all except 107 in OACH) – Model 4250 7-82
Hose Reeving, Double Function, TT Mast (107 in OACH) – Model 4250 7-86
Mast Assembly, Quad Mast (35DV-MQ Mast) 7-89
Valve Assembly, Lowering Installation (35DV-MQ Mast) 7-93
Free Lift Hose and Lift Chains – Quad Mast (35DV-MQ Mast) 7-95
Fixed Carriage Assembly – Quad Mast (35DV-MQ Mast) 7-97
Single Function Auxiliary Hose Reeving – Quad Mast 7-99
Double Function Auxiliary Hose Reeving – Quad Mast 7-104
Integrated Side Shift, Quad Mast (35DV-MQ Mast) 7-109
Side Shift Cylinder Piping, Integrated Carriage, Quad Mast 7-111
Auxiliary Function Carriage Piping 7-113
Hang On Side Shift Carriage Assembly 7-115
Integral Side Shift Carriage Assembly, TT 7-117
Integral Side Shift Cylinder Piping, Center Feed, TT 7-119
Integral Side Shift Cylinder Piping, Left or Right Side Feed , TT Mast 7-121
Mast Tilt Assembly 7-123
Hose Reel Installation 7-126
Hose Reel Assembly 7-129
Fork Assembly 7-131
SECTION 8 Options & Kits
Load Backrest 8-2
Fire Extinguisher Installation 8-6
Rear Door Assembly 8-8
Quick Disconnect Installation 8-10
Warning Light Installation 8-12
Auxiliary Light Installation (Incandescent) 8-15
Auxiliary Light Installation, Oval (LED) 8-19
Warning Light Installation (LED) 8-24
Auxiliary Light Installation, Round (LED) 8-28
Auxiliary Dome Light Installation, Round (LED) 8-32
Auxiliary Dome Light Assembly, Round (LED) 8-34
Auxiliary Light Assembly, Round (LED) 8-36
Battery Gate Sensor 8-38
Travel Alarm Installation 8-40
Lift Limit Switch Installation 8-42
High Speed Limit Switch Installation (TT Mast) 8-44
High Speed Limit Switch Installation (Quad Mast) 8-46
Bottler’s Tilt Limit Switch Installation (TT Mast Only) 8-48
Temperature Sensor Kit 8-50
OCSS Installation 8-52
Rapid Charge Cover 8-55
Operator Cooling Fan Installation 8-57
Fender Deflector Installation 8-59
Temperature Sensor Installation (Ambient and Cold Storage) 8-61
Harness, iPort 8-63
Vantage Point Installation 8-65
Overhead Guard Wire Mesh Installation 8-67
Limit Switch Installation 8-69
Limit Switch Installation 8-71
Limit Switch Installation 8-73
Tilt Centering Installation 8-75
Camera Ready Installation 8-77
Tilt Centering Switch Installation 8-79
Two-Speed Tilt Installation 8-81
Proximity Sensor Installation 8-83
iWarehouse RED 8-85
Lift Limit Switch Installation 8-87
Fork Positioner, With Side Shift Installation (TT Mast) 8-90
Fork Positioner, With Side Shift Installation (TN and QM Mast) 8-92
Lift Cut-Out , Carriage Alteration (35D-MN Mast Only) 8-94
Laser Sensor Installation 8-95
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
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