Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Parts Manual 1060342 – PDF DOWNLOAD
FILE DETAILS:
Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Parts Manual 1060342 – PDF DOWNLOAD
Language : English
Pages : 552
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Raymond 4100 & 4200 Stand-Up Counterbalanced Lift Truck With the ACR System Parts Manual 1060342 – PDF DOWNLOAD
SECTION 1 General Information
Hardware 1-2
Critical 1-11
Recommended 1-23
SECTION 2 Finish & Accessories
Major Assemblies 2-2
Tractor Frame 2-4
Overhead Guard Installation 2-7
Finish Instructions 2-9
Knee Pad Installation 2-21
Alteration, Eyebrow Cover 2-23
Control Handle Decals 2-24
Console Cover Assembly 2-26
Battery Gates 2-28
Battery Spacer and Battery Roller Installation 2-30
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) 2-33
Battery Roller Assembly 2-35
Battery Cover Installation, EE 2-39
Right Rear Guard Installation 2-41
SECTION 3 Steering & Controls
Steer Valve Installation 3-2
Steer Motor Installation 3-4
Steer Hoses 3-7
Steer Wheel Installation 3-10
Steer Wheel Assembly 3-12
Control Handle Installation 3-14
Control Handle Assembly 3-17
Control Handle Assembly, Optional, Variable Flow 3-21
SECTION 4 Drive & Brake
Drive Unit Installation 4-2
Drive Motor Installation 4-4
Drive Unit 4-6
Drive Wheel Assembly (7 in. Wide) 4-9
Drive Wheel Assembly (6 in. Wide) 4-11
Brake Installation 4-13
Brake Assembly 4-16
Pedal Assembly, Deadman 4-18
SECTION 5 Electrical Comp. & System
Electrical System 5-2
Motor Controller, Power Amp Installation 5-16
Internal Fan Assembly 5-18
Contactor Panel and Fuse Relay Installation 5-20
Vehicle Manager Installation 5-22
Contactor Panel Assembly, Standard 5-24
Contactor Assembly, EE 5-26
Contactor Assembly 5-28
Fuse/Relay Assembly 5-30
Battery Connector Assembly 5-32
Operator Display Assembly 5-34
Horn Installation 5-37
Drive Motor Assembly (3K, 3.5K, 4K) 5-40
Drive Motor Assembly (5K) 5-42
Lift Motor – DC 5-44
Lift Motor – AC 5-46
Auxiliary Motor 5-49
SECTION 6 Hydraulic Components
Hydraulic Hoses 6-2
Mast Hose Installation 6-7
Manifold Installation 6-9
Lift Pump and Motor Installation, AC Lift 6-13
Lift Pump and Motor Assembly, AC Lift 6-15
Lift Pump and Motor Installation, DC Lift 6-17
Steer Pump and Motor Assembly 6-19
Orbitrol Steering Valve 6-21
Hydraulic Motor Assembly 6-23
Reservoir Installation 6-25
Main Lift Cylinder, TF Mast – Model 4100 6-27
Free Lift Cylinder Assembly C30S (Single Stage) 6-29
Free Lift Cylinder Assembly, Two Stage and Three Stage 6-31
Main Lift Cylinder, TT Mast – Model 4100 6-33
Main Lift Cylinder, Right-Hand, TF Mast – Model 4200 (3K, 3.5K, and 4K) 6-35
Main Lift Cylinder, Left-Hand, TF Mast – Model 4200 (3K, 3.5K, and 4K) 6-37
Free Lift Cylinder, TF Mast – Model 4200 (3K, 3.5K, 4K) 6-39
Free Lift Cylinder, TF Mast – Model 4200 (5K Only) 6-41
Main Lift Cylinder, Right-Hand, TF Mast – Model 4200 (5K Only) 6-43
Main Lift Cylinder, Left-Hand, TF Mast – Model 4200 (5K Only) 6-45
Free Lift Cylinder – TT Mast, Model 4200, (EN50-MT Mast) 6-47
Free Lift Cylinder, TT Mast – Model 4200, (5K Only) 6-50
Main Lift Cylinder – TT Mast, Model 4200, (EN50-MT Mast) 6-53
Main Lift Cylinder, Right-Hand, TT Mast – Model 4200 6-55
Main Lift Cylinder Left-Hand, TT Mast – Model 4200 6-57
Free Lift Cylinder – Quad Mast 6-59
Main Lift Cylinder, Right-Hand – Quad Mast 6-62
Main Lift Cylinder, Left-Hand – Quad Mast 6-65
Tilt Cylinder Assembly 6-68
SECTION 7 Mast
TF Mast Elevating Section – Model 4100 7-2
Mast Decals, MN (Single Stage) 7-6
Mast Elevating Section C30S (Single Stage) 7-8
Hoist Chains C30S (Single Stage) 7-10
Lowering Control Valve, C30S (Single Stage) 7-12
Load Backrest C30S (Single Stage) 7-14
Carriage Assembly C30S (Single Stage) 7-16
Sideshift Plumbing 7-18
TT Mast Elevating Section – Model 4100 7-24
Internal Hose Reeving Installation, TT Mast- Model 4100 7-31
Side Shift Installation 7-35
Mast Decals and Mounting Kit, TF Mast – Model 4200 7-39
TF Mast Assembly – Model 4200 (3K, 3.5K, and 4K) 7-42
Hose Reeving TF Mast – Model 4200 7-45
Carriage, 4 Roller, 1 Auxiliary Function, TF Mast – Model 4200 (3K, 3.5K, and 4K) 7-48
Carriage, 6 Roller, TF Mast – Model 4200 (3K, 3.5K, and 4K) 7-50
Lowering Control Valve, TF Mast – Model 4200 (3K, 3.5K, and 4K) 7-52
TF Mast Installation – Model 4200 7-54
Mast Decals and Mounting Kit, TF Mast – Model 4200 (5K Only) 7-56
TF Mast Assembly – Model 4200 (5K Only) 7-58
Lowering Control Valve, TF Mast – Model 4200 (5K Only) 7-61
Carriage, 6 Roller, TF Mast – Model 4200 (5K Only) 7-63
Elevating Section, TT Mast -4200 7-65
Mast Decals, TT Mast – Model 4200 7-72
Mast Assembly, TT – Model 4200 7-74
Valve, Lowering Control, TT Mast – Model 4200 7-78
Lift Chains and Free Lift Hoses, TT Mast (EN50-MT) – Model 4200 7-80
Hose Reeving, Single Function, TT Mast – Model 4200 7-82
Internal Hose Reeving, TT Mast – Model 4200 7-86
Hose Reeving, Double Function, TT Mast (All Except 107 in. OACH) – Model 4200 7-95
Hose Reeving, Double Function, TT Mast (107 in. OACH) – Model 4200 7-99
Mast Mounting, Mast Decals and Slack Chain Valve Kit (35DV-MQ Mast) 7-102
Chains and Free Lift Hoses – Quad Mast 7-104
Mast Assembly – Quad Mast 7-106
Mast Assembly Quad Mast (35DV-MQ Only) 7-112
Lowering Control Valve – Quad Mast (35D-MQ, 35DV-MQ) 7-116
Load Backrest – Quad Mast 7-118
Carriage – Quad Mast 7-120
Hose Reeving, Internal, Single Function – Quad Mast 7-122
Hose Reeving, Internal, Double Function – Quad Mast 7-127
Integral Side Shift Carriage TT (EN50-MT Masts) 7-132
Side Shift Carriage TT/TF/Quad Mast, Hang On, Cascade 7-135
Sideshift Carriage TT, Hang On, Bolzoni 7-137
Integral Side Shift Carriage, Quad Mast (35D-MQ, 35DV-MQ) 7-140
Integral Side Shift Cylinder Piping – Quad Mast 7-142
Mast Tilt Assembly 7-144
Fork Assembly 7-148
Hose Reel Installation 7-150
Hose Reel Assembly 7-154
SECTION 8 Options & Kits
Load Backrest 8-2
Fire Extinguisher Installation 8-5
Rear Door Assembly 8-7
Quick Disconnect Installation 8-9
Sideshift Cylinder Piping, Left or Right Side Feed – Integral TT 8-11
Warning Light Installation 8-13
Auxiliary Light Installation, Incandescent 8-17
Auxiliary Light Installation, LED 8-22
Battery Gate Sensor 8-27
Kit, Alarm, 97 Decibel 8-29
Bottler’s Tilt Limit Switch Installation (TT Mast) 8-31
High Speed Limit Switch Installation (TT Mast) 8-33
Temperature Sensor Installation 8-35
OCSS Installation 8-37
Rapid Charge Cover 8-39
Cooling Fan Installation, Operator Compartment 8-41
Cooling Fan Installation, Tractor Compartment 8-43
Attachment, Clamp 8-45
Storage Tray 8-46
Kit, Deflector Fender Installation 8-48
Overhead Guard Wire Mesh Installation 8-50
iPort Installation 8-52
Tilt/Lift Limit Switch With Bypass 8-53
Tilt/Lift Limit Switch With Bypass 8-54
Windshield Installation 8-55
Standoff Assembly 8-57
Rear Post Installation 8-61
Limit Switch Installation 8-63
Lift Limit Switch Installation 8-64
Three Position Pressure Regulator and Light Bar Installation 8-66
Electronic Pressure Regulator and Light Bar Installation 8-68
Kit, Electronic Pressure Regulator 8-70
Fork Positioner, With Side Shift Installation 8-73
APPENDIX A Alphabetical Parts Index
©The Raymond Corporation – 1060342 Generated Jun 18, 2014 iv
APPENDIX B Numerical Parts Index
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