Porsche 356 Speedster & Speedster Californian Assembly Manual 09001600 – PDF DOWNLOAD
FILE DETAILS:
Porsche 356 Speedster & Speedster Californian Assembly Manual 09001600 – PDF DOWNLOAD
Language : English
Pages : 152
Downloadable : Yes
File Type : PDF
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Porsche 356 Speedster & Speedster Californian Assembly Manual 09001600 – PDF DOWNLOAD
The Porsche 356 Speedster and Speedster Californian are iconic sports cars that gained popularity in the mid-20th century. Here’s a general description of the assembly process for these models:
1. Chassis and Body Construction:
- The assembly process typically begins with the chassis construction. The chassis is the structural framework of the car, and for the 356 Speedster, it is designed to be lightweight and agile.
- The body panels, including the signature low-profile windshield and distinctive rear humps, are carefully crafted and fitted to the chassis. Attention is paid to the aerodynamic design, as these cars are known for their sleek and classic appearance.
2. Engine Installation:
- Porsche 356 Speedsters are known for their rear-engine configuration. The air-cooled flat-four engine is installed in the rear of the car for optimal weight distribution and performance.
- The engine is meticulously placed and secured, and various components such as the exhaust system and cooling elements are integrated.
3. Interior Assembly:
- The interior of the Speedster is designed with a focus on simplicity and functionality. High-quality materials, including leather and chrome accents, are used to create a luxurious yet purposeful cabin.
- Features such as the classic dashboard layout, bucket seats, and a minimalistic instrument cluster are carefully assembled to maintain the vintage charm.
4. Wiring and Electronics:
- The wiring and electronic components are intricately installed to ensure proper functionality of lights, indicators, and other essential systems.
- Given the classic nature of these cars, the assembly process involves attention to detail to maintain the authenticity of the electrical systems.
5. Suspension and Brake Systems:
- The suspension and braking systems are crucial for the performance and safety of the vehicle. Careful assembly of these components ensures a balanced and responsive driving experience.
6. Testing and Quality Control:
- After the initial assembly, rigorous testing and quality control measures are implemented to ensure that each Porsche 356 Speedster and Speedster Californian meets the brand’s high standards.
- This may involve performance testing, alignment checks, and thorough inspections to guarantee that every detail aligns with Porsche’s reputation for precision engineering.
7. Final Touches and Finishing:
- The final assembly steps include adding finishing touches, such as the iconic Porsche badging and other aesthetic elements.
- The completed vehicles undergo a detailed inspection before being prepared for delivery to customers.
It’s important to note that the assembly process for these classic cars involves a combination of handcraftsmanship and modern engineering techniques to preserve the spirit of the original Porsche 356 Speedster.
TABLE OF CONTENTS:
Porsche 356 Speedster & Speedster Californian Assembly Manual 09001600 – PDF DOWNLOAD
INTRODUCTION PARTS, TOOLS AND SPECIFICATIONS
Parts To Be Purchased
Tools To Be Rented
Tools And Parts (Miscellaneous)
Considerations When Buying A Volkswagen
Wheels And Tires
Hardware And Fasteners
SECTION II
DISASSEMBLY
Removing The Volkswagen Body
Preparation Of Chassis
Removal Of Clutch, Brake, And Gas Pedal Assembly
SECTION III PAN SHORTENING
Volkswagen Pan Shortening
Modifying The Shift Rad
Lowering The Front End
Rear Suspension Adjustment
Brake Lines
Mechanical And Chassis Preparation
Fiberglass Preparation
Scribe Lines
To Cut A Scribe Line
SECTION IV
BODY PREASSEMBLY
Horn Grilles And Front Turn Signals
Taillights
License Plate Holder Light And Back-Up Lights
Headlights
Engine Cover (Rear Deck)
Hood Cover (Luggage Compartment Cover)
Battery Compartment
Brake Fluid Reservoir
Hood Support Rod
Hood Handle Standard Assembly Only
Lower Decorative Molding Standard Assembly Only
Decorative Roll Bar (Optional) Firewall Splash Apron
Hood Hinge Trim
Optional Defroster Ducts
Fuse Block Plate
Gauge Installation
Door Lock Installation
SECTION V
BODY AND PAN ASSEMBLY
Dash Studs For Optional Tonneau Cover Assembling Body To Pan
Front Body Support
Spare Tire Mount Body Support
Bumper Or Optional Nerf Bars
Steering Column
Door Weather Stripping
Front Fender Panels
Horns
Engine Compartment Inserts
Glassing the Body
Gas Tank Modification Gas Tank Installation
Speedometer Cable
Steering Wheel (Optional)
Windshield Installation
Installing Windshield Wiper Motor
SECTION VI WIRING
Wiring Harness Installation Wiring
Main Harness Engine Branch Main Harness Rear Branch
Main Harness Front Branch
Main Harness-Passenger Compartment, Instrument, Fuse
Connections
Instrument Harness
Instrument Harness Fuse Connections Instrument Harness To Main Harness
Battery Cables
Power Connections
SECTION VII
UPHOLSTERY TRIM AND TOP
Upholstery
Carpeting
Heater Hoses
Master Cylinder To Brake Reservoir
Dimmer Switch
Heater Slides (Optional)
Shift And Emergency Brake Boot Wiper Arms And Blades
Door Panel Upholstery
Door Top Trim
Front Seat Fabrication
Rear Seat Cushion
Seat Installation
Seat Belts
Carpet Trim
Door Sill Trim Convertible Top
Tonneau Cover (Optional) Side Curtains
SECTION VIII FINAL DETAILS
Mirrors
Upper Side Trim – Standard Version Only Radio
Antenna
Passenger Grab Handle (Optional)
Emblems
Pre-Operations Check List
SECTION IX APPENDIX
Nut And Bolt Kit
Hardware
Speedster Part Identification
Rubber Trim And Brackets Identification Super Beetle Conversion Unit (Optional) Fiberglass Care And Repair
SECTION X
ADDENDUMS
INDEX
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