OM PIMESPO LDW 2204T CHD ENGINE FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD
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OM PIMESPO LDW 2204T CHD ENGINE FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD
Language : English
Pages : 120
Downloadable : Yes
File Type : PDF
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OM PIMESPO LDW 2204T CHD ENGINE FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD
General Rules
Avoiding Accidents
Most accidents that take place in workshops are caused by the noncompliance with some simple and basic care and safety rules. That is why in most cases, they could be avoided: their probable causes should be envisaged and, therefore, caution and care are required during operation. It is impossible to fully exclude all possible accidents for any kind of equipment, however well-designed and well-manufactured it may be. A careful and wise mechanic is the best guarantee against accidents. The scrupulous compliance with a single and simple safety rule should be more than enough to avoid many serious accidents
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
OM PIMESPO LDW 2204T CHD ENGINE FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD
General Rules Page 1
Avoiding Accidents Page 1
Safety Precautions Page 1
Electric System Page 4
Hydraulic System Page 5
Disconnections and Connections Page 5
Overall Dimensions Page 1.1
Specifications Page 2.1
Performance Page 2.1
Equipment Page 2.1
Power Characteristic Curves Page 2.2
Troubleshooting Page 3.1
Probable Causes and Troubleshooting Page 3.1
Engine Identification Plate Page 4.1
Basic Condition for
Intervention Optimization Page 5.1
Driving Shaft Page 6.1
Driving Shaft Lubrication Lines Page 6.1
Main Journal and Crank Pin Diameter Check Page 6.1
Inside Diameters of the Crankshaft and Connecting Rod
Big End Bearings Page 6.3
Timing System Control Gear Page 6.4
Cylinder Block Cleaning Page 7.1
Cylinder-Piston Fit Inspection Page 8.1
Cylinders Page 8.1
Cylinder Roughness Page 8.3
Piston Class Page 8.3
Piston Weight Page 8.5
Piston Rings – Centre-to-Centre Distance Page 8.5
Piston Rings – Clearance between Slots Page 8.6
Piston Rings – Order of Assembly Page 8.6
Series LDW 2204/T Motor
Table of Contents
Edition July 2002
Revision July 2002 General Table of Contents Page 2
Connecting Rod Page 9.1
Dimensional Sizes of the Connecting Rod complete with
Bearings and Piston Pin Page 9.1
Connecting Rod Alignment Page 9.2
Connecting Rod Weight Page 9.2
Piston Assembly Page 10.1
Connecting Rod and Piston Weight Page 11.1
Piston Cooling Spray Nozzle Page 12.1
Shoulder Half Rings Page 13.1
Shoulder Half Rings and Oversizes Page 13.3
Driving Shaft Assembly Page 14.1
Crankshaft Bearing Positioning Page 14.1
Fitting in of the Driving Shaft Page 14.2
Rear and Front Main Bearings Page 14.3
Central Main Bearings Page 14.6
Inspection of the Driving Shaft End Float Page 14.10
Piston Positioning Page 15.1
Fitting of Pistons in Liners Page 15.1
Connecting Rod Big End Closing Page 15.3
Fitting in of the Oil Suction Pipe Page 16.1
Camshaft Page 17.1
Camshaft Bush Inside Diameter Check Page 17.1
Camshaft Support Diameter Check Page 17.2
Camshaft Bush Replacement Page 17.3
Dimensional Check of Cams Page 17.4
Camshaft Positioning Page 17.6
Inspection of the Camshaft Radial and End Float Page 17.9
Idling Gear Pin Positioning Page 18.1
Pump Control Rod Assembly Page 19.1
Injection Pump Control Tappets Page 20.1
Series LDW 2204/T Motor
Table of Contents
Edition July 2002
Revision July 2002 General Table of Contents Page 3
Oil Pressure-Regulating valve Page 21.1
Timing Cover Assembly Page 22.1
Timing System Page 23.1
Injection Pump Delivery Control Fork Adjustment Page 23.1
Pumping Element Control Fork Assembly Page 23.2
Centrifugal Flyball Governor Assembly Page 23.7
Timing Phase Page 23.10
Middle Gear and Hub Page 23.12
Timing Phasing without Considering the References Page 23.14
Timing Phase Control Page 23.15
Timing Cover Page 24.1
Lubrication Circuit Page 25.1
Oil Pump Page 25.2
Cooling System Page 26.1
Coolant Circulation Pump Page 26.2
Motor Oil Pressure Switch Page 27.1
Thermostat Page 28.1
Oil Filter Support with Heat Exchanger Page 29.1
Alternator Support Page 30.1
Accelerator Control Assembly Page 31.1
Hydraulic Tappets Page 32.1
Assembly of the Hydraulic Tappets Page 32.1
Positioning of the Hydraulic Tappets Page 32.3
Driving Pulley Page 33.1
Fuel Pump
Flywheel Bell Housing Page 35.1
Driving Shaft Gasket on Flywheel Side Page 36.1
Flywheel Page 37.1
Flywheel Positioning Page 37.1
Starter Page 38.1
Head Page 39.1
Precombustion Chamber Page 39.1
Valve Seats and Housings Page 39.5
Valve Guides and Housings Page 39.6
Valve Guide Assembly Page 39.7
Valves Page 39.8
Valve Embedding and Bearing Surfaces of Seats Page39.9
Oil Seal Ring in the Valve Guide Page 39.9
Valve Assembly Page 39.10
Spring Check Page 39.13
Half Cones Page 39.14
Head Gasket Page 40.1
Piston Clearance Volume Inspection Page 40.1
Determining the Thickness of the Head Gasket Page 40.2
Positioning of the Gasket Page 40.3
Positioning of the Head Page 40.4
Tightening of the Head Page 41.1
Valve Control Tappets Page 42.1
Transmission Rods Page 42.2
Rocker Arm Pin Assembly Page 42.4
Exhaust Manifold Page 43.1
Feeding / Injection Circuit Page 44.1
Injector Assembly Page 44.2
Calibration of the Injectors Page 44.6
Fireproof Partition Page 44.7
Assembly of the Injectors Page 44.7
Series LDW 2204/T Motor
Table of Contents
Edition July 2002
Revision July 2002 General Table of Contents Page 5
Injection Pump Page 45.1
Injection Pump Assembly Page 45.2
Pumping Element Page 45.6
Installing the Pumps on the Engine Page 45.8
Installing the Thermostat Unit Page 46.1
Placing the Oil Dipstick Guide Pipe and the
Fuel Stop Solenoid Valve Page 47.1
Check of Advanced Injection Timing as
regards the TDC Page 48.1
Adjustment of Advanced Injection Timing Page 48.9
Rocker Arm Cap Page 49.1
Pressure Relief Valve Page 49.2
Intake Manifold Page 50.1
Oil Vapour Recovery Line Page 51.1
Multistage Centrifugal Blower Page 52.1
Pre-Heating Glow Plugs Page 53.1
Assembly of the Diesel Oil Thrust Pipes Page 54.1
Anti-Supplement Device Page 55.1
Oil Sump Page 56.1
Alternator Assembly Page 57.1
Pipe Assembly Page 58.1
Series LDW 2204/T Motor
Table of Contents
Edition July 2002
Revision July 2002 General Table of Contents Page 6
Calibrations Page 59.1
Tool for the Injection Pump Delivery Trimming Page 59.1
Injection Pump Delivery Trimming Page 59.2
Calibration of the Stroke Adjustment Actuator of the
“Wastegate” Valve Control Rod Page 59.7
Test of the Multistage Centrifugal Blower Page 59.8
Adjustment of Idling Speed (Standard) Page 59.9
Adjustment of Maximum Speed (Standard) Pag.59.10
Standard Adjustment of the Brakeless Injection
Pump Delivery Page 59.11
Limiting Device of the Injection Pump Delivery and
Torque Trimmer Page 59.13
Anti-Supplement Device Page 59.14
Adjustment of the Anti-Supplement Device Page 59.15
Expansion Tank and Plug Page 60.1
Radiator Tightness Check Page 61.1
Oil Pressure Check Page 62.1
Operating Features Page 63.1
Fuel Filter Page 63.1
Oil Filter Cartridge Page 63.2
Alternator Page 63.3
Starter Page 63.5
Control Unit Page 63.6
Features of Pre-Heating Time Page 63.7
Special Equipment Page 64.1
Tool designed to compress the Valve Springs Page 64.2
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