New Holland M100, 100B, 100C, 150C, 200C Motor Graders Tandems and Rear Axle Service Manual (70682501)
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New Holland M100, 100B, 100C, 150C, 200C Motor Graders Tandems and Rear Axle Service Manual (70682501)
- Format : PDF
- Language : English
- Brand: New Holland
- Type of document: Service Manuals
- Model: M100, 100B, 100C, 150C, 200C Motor Graders
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New Holland M100, 100B, 100C, 150C, 200C Motor Graders Tandems and Rear Axle Service Manual (70682501)
- GENERAL Study the Operation and Maintenance Instruction Manual before starting. operating, maintaining. fueling. or servic- ing machine. Read and need all machine-munted safety signs beiore starting. Operating. msintaimng, fueling or servicing machine. Machine-mounted safety signs have been color coded vei- low with black border: and lettering {or warning and red wrth white harder; and lettering for danger points.
- No unauthorized personnel should be allowed to some or maintain this machine. Do not perform any work on equip- ment that is not authorized. Follow the Maintenance and Service procedures. Study the Operation and Maintenance instruction Manual heiora starting. operating. maintain- ing. iueiinp or servicing this machine. Always iii-oar safety glasses with side shields.
- Do not wear rings. wrist watches. jewelry. or loose or hang- ing apparel. such as ties. torn clothing. scarves. un- buttoned. or uni-oped jecltets ihal can catch on movrng pane Dn wear mania safety mitipmenr as: authorized tor the too.
- Examples: hard hats. solely shoes. heavy glovcz. ear protectors. solely glasses or goggles. reflector vest-‘1. or respirators. Consult your employnrlor specific safety equip- ment requirements.
- Do not use controls or hoses as handhoIds when climbing on or oil machine. Hoses and controls are movable and do not provide a solid support. Controls may also be inedver~ tertiiy moved causing accidental machine or equipment movement 00 not lump on or all machine.
- Keep two hand: and one loot. or two last and one hand. in contact with step: and green-tits and handles at all times Machine should not be serviced with anyone in the opera- tor’s seat unless they are qualified to operate the machine and are assisting in the servicing. Keep operator’s compartment. stepping points, grab-rails and handles clean oi loreign objccm, oil. grease. mud or snow accumulation to minimize the danger of slipping or stumbling.
- Never attempt to operate the machine or its tools from any other position than seated in the operator‘s seat. Keep operator‘s compartment clear oi loose objects.
- If movement of an attachment by means oi the machine’s hydraulic system is required for service or maintenance. do not raise or lower attachmenisirom anyposition other than when seated in the operator’s seaL Belore starting ma- chine or moving attachment or tool, make sure to col brakes. sound horn and call for an all clear. Raise attach- ment slowly.
- Always bloc! vnth external support any linkage or part on machine that requires work under the ratsad linkage. parts. or machine pm OSHA requirements. Neveraliownnyonoto walk under or be near unblocked raised equipment. Avoid nothing or walking tinder raised blocked murpment unions you are ensured oi your salary.
TABLE OF CONTENTS:
New Holland M100, 100B, 100C, 150C, 200C Motor Graders Tandems and Rear Axle Service Manual (70682501)
70641623-Tandems and Rear Axles…………………………………………………………………………………. 1
Supplement No. 1 Service Manual Form 70641623 Tandems and Rear Axle M-100, 100-B, 100-C, 150-C, 200-C Motor Graders ….. 5
Replacement Pages For 641623 (6-67) Service Manual for Tandems, Rear Axle M100 Motor Grader ……………………….. 6
Safety Rules ……………………………………………………………………………………………… 7
Table of Contents …………………………………………………………………………………………. 15
Topic 1 – General Description/ Topic 2 – Trouble Shooting/ Topic 3 – Lubricant Specifications, Capacity and Service …. 16
Topic 4 – Tandems …………………………………………………………………………………………. 17
Topic 5 – Rear Axle ……………………………………………………………………………………….. 29
Topic 6 – General Inspection ……………………………………………………………………………….. 40
Topic 7 – Fits and Tolerances ………………………………………………………………………………. 42
Topic 8 – Service Tools …………………………………………………………………………………… 43
Topic 9 – Conversion Tables ………………………………………………………………………………… 44
70645121-10000, 11000, 11000MKII, 685T Engines……………………………………………………………………. 47
Supplement No. 6 Service Manual Form 70645121 10000, 11000, 11000 MKII, 685T Engines ……………………………… 51
Supplement No. 5 Service Manual Form 70645121 10000, 11000, 11000 MKII Engines ………………………………….. 52
Supplement No. 4 Service Manual Form 70645121 10000, 11000, 11000 MKII Engines ………………………………….. 53
Supplement No. 3 Service Manual Form 0645121-5 (7-66) 10000, 11000 Engines Construction Machinery Division …………. 56
Section 1 – Description and Specifications …………………………………………………………………… 67
Section 2 – Cooling System …………………………………………………………………………………. 71
Section 3 – Electrical System ……………………………………………………………………………….101
Section 4 – Fuel System (With American Bosch Fuel Injection Pump) ……………………………………………….107
Section 5 – Fuel System (With Roosa Master Fuel Injection Pump) …………………………………………………129
Section 5A – Fuel System (With Bosch (Germany) Fuel Injection Pump) ……………………………………………..147
Section 6 – Air Cleaner and Intake Manifold …………………………………………………………………..159
Section 7 – Exhaust Manifold and Turbocharger …………………………………………………………………165
Section 8 – Valves, Valve Operating Mechanism, and Cylinder Heads ……………………………………………….169
Section 9 – Front End and Gear Train …………………………………………………………………………185
Section 10 – Flywheel and Ring Gear; Flywheel Housing and Crankshaft Rear Oil Seal ………………………………..193
Section 11 – Lubrication System ……………………………………………………………………………..199
Section 12 – Camshaft and Camshaft Bearings …………………………………………………………………..219
Section 13 – Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings ………………………………….223
Section 14 – Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps …………………………………231
Section 15 – Cylinder Block and Cylinder Sleeves ………………………………………………………………243
Section 16 – Engine Removal and Installation ………………………………………………………………….249
Section 17 – Engine Disassembly and Assembly ………………………………………………………………….251
Section 18 – Fits and Tolerances; Bolt, Capscrew, and Nut Torque Wrench Specifications; Stud Gauge Heights …………..255
Section 19 – Troubleshooting ………………………………………………………………………………..275
Section 20 – Service Tools ………………………………………………………………………………….285
70646138-M100, 100B, 100C Engine Clutch and Clutch Brake……………………………………………………………287
Table of Contents ………………………………………………………………………………………….299
Topic 1 – General Description/ Topic 2 – Troubleshooting ……………………………………………………….300
Topic 3 – Engine Clutch Oiling System ………………………………………………………………………..301
Topic 4 – Clutch Brake ……………………………………………………………………………………..302
Topic 5 – Engine Clutch …………………………………………………………………………………….304
Topic 6 – Engine Clutch, Clutch Brake, and Shifting Lock Mechanism Adjustments ……………………………………309
Topic 7 – Fits and Tolerances ……………………………………………………………………………….311
Conversion Tables ………………………………………………………………………………………….313
70651549-Hydraulic System……………………………………………………………………………………….315
Table of Contents ………………………………………………………………………………………….327
Topic 1 – General Description ……………………………………………………………………………….328
Topic 2 – Oil Specifications, Capacity and Service …………………………………………………………….329
Topic 3 – Troubleshooting and Pressure Checking ……………………………………………………………….331
Topic 4 – Power Steering Gear Assembly ……………………………………………………………………….336
Topic 5 – Engine Clutch and Wheel Brakes Boosters ……………………………………………………………..341
Topic 6 – Oil Pumps ………………………………………………………………………………………..346
Topic 7 – Shiftable Moldboard Hydraulic Cylinder, Control Valve, and Swivel (Special Equipment) …………………….349
Topic 8 – Fits and Tolerances ……………………………………………………………………………….354
Topic 9 – Service Tools …………………………………………………………………………………….355
Topic 10 – Conversion Tables ………………………………………………………………………………..356
70657712-Rear Wheel and Brakes…………………………………………………………………………………..357
Notice of Change To Service Manual 657712 (10-66) Rear Wheels and Brakes M100 Motor Grader ………………………..361
Table of Contents ………………………………………………………………………………………….371
Topic 1 – General Description, Fluid Specifications, and Operation ………………………………………………372
Topic 2 – Trouble Shooting ………………………………………………………………………………….374
Topic 3 – Adjustments ………………………………………………………………………………………375
Topic 4 – “Bleed” Brake Lines ……………………………………………………………………………….377
Topic 5 – Rear Wheels ………………………………………………………………………………………379
Topic 6 – Brakes …………………………………………………………………………………………..381
Topic 7 – Wheel Cylinders …………………………………………………………………………………..387
Topic 8 – Master Cylinder …………………………………………………………………………………..388
Topic 9 – Fits and Tolerances ……………………………………………………………………………….391
Topic 10 – Service Tools ……………………………………………………………………………………391
Conversion Tables ………………………………………………………………………………………….393
70687805-Turbocharger…………………………………………………………………………………………..395
Table of Contents ………………………………………………………………………………………….405
Description and Operation …………………………………………………………………………………..406
Maintenance ……………………………………………………………………………………………….408
Removal and Disassembly …………………………………………………………………………………….411
Cleaning and Insspection ……………………………………………………………………………………413
Reassembly and Installation …………………………………………………………………………………415
Troubleshooting ……………………………………………………………………………………………417
Service Tools ……………………………………………………………………………………………..419
70693862-Transmission…………………………………………………………………………………………..421
Table of Contents ………………………………………………………………………………………….429
General Description/ Trouble Shooting ………………………………………………………………………..430
Lubricating System …………………………………………………………………………………………431
Transmission ………………………………………………………………………………………………437
Drive Shaft Universal Joint …………………………………………………………………………………462
Fits and Tolerances ………………………………………………………………………………………..464
Service Tools ……………………………………………………………………………………………..469
73146366-Electrical System………………………………………………………………………………………471
Safety Rules ………………………………………………………………………………………………472
Table of Contents ………………………………………………………………………………………….479
General Description ………………………………………………………………………………………..480
Troubleshooting ……………………………………………………………………………………………481
Changing Circuit …………………………………………………………………………………………..484
Starting Circuit …………………………………………………………………………………………..492
Ignition Circuit …………………………………………………………………………………………..494
Accessory Ciruits ………………………………………………………………………………………….498
Batteries …………………………………………………………………………………………………500
Electrical System Schematics ………………………………………………………………………………..505
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