MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 TB 18V2000Gx5 Gx5 TB Operating Instructions Manual MS15019-04E PDF DOWNLOAD
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MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 TB 18V2000Gx5 Gx5 TB Operating Instructions Manual MS15019-04E PDF DOWNLOAD
Language : English
Pages : 170
Downloadable : Yes
File Type : PDF
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MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 TB 18V2000Gx5 Gx5 TB Operating Instructions Manual MS15019-04E PDF DOWNLOAD
Operating Instructions
Diesel engine
12V2000Gx5, Gx5 TB
16V2000Gx5, Gx5 TB
18V2000Gx5, Gx5 TB
Application group 3B
Operating Instructions.................................................................................. 1 Table of Contents................................................................................... 3 1 Safety ........................................................................................... 5 1.1 Important provisions for all products....................................................... 5 1.2 Correct use for all products................................................................ 6 1.3 Personnel and organizational requirements................................................... 7 1.4 Safety regulations for startup and operation................................................ 8 1.5 Safety precautions when working on the engine............................................... 10 1.6 Fire prevention and environmental protection, fluids and lubricants, auxiliary materials.... 13 1.7 Standards for safety notices in the text.................................................... 15 2 Transport......................................................................................... 16 2.1 Transportation.............................................................................. 16 2.2 Lifting requirements........................................................................ 17 3 General Information............................................................................... 18 3.1 Engine side and cylinder designations....................................................... 18 3.2 Engine overview............................................................................. 19 3.3 Sensors and actuators – Overview............................................................ 21 4 Technical Data.................................................................................... 23 4.1 12/16/18V2000Gx5 engine data, fuel optimized................................................ 23 4.2 12/16/18V2000Gx5-TB engine data, fuel optimized............................................. 28 4.3 12V2000Gx5, engine data, emissions optimized................................................ 33 4.4 16/18V2000Gx5 engine data, emissions optimized.............................................. 37 4.5 12/16/18V2000Gx5-TB engine data, emissions optimized........................................ 43 4.6 Firing order................................................................................ 48 4.7 Engine – Main dimensions.................................................................... 49 5 Operation......................................................................................... 50 5.1 Putting the engine into operation after extended out-of-service periods (>3 months)......... 50 5.2 Putting the engine into operation after scheduled out-of-service-period .................... 51 5.3 Engine – Starting in manual mode (test run)................................................. 52 5.4 Safety system – Override.................................................................... 53 5.5 Operational monitoring...................................................................... 54 5.6 Engine – Stopping in manual mode (test run)................................................. 55 5.7 Engine – Emergency stop..................................................................... 56 5.8 After stopping the engine – Engine remains ready for operation.............................. 57 5.9 After stopping the engine – Putting the engine out of operation............................. 58 6 Maintenance....................................................................................... 59 6.1 Maintenance task reference table [QL1]...................................................... 59 7 Troubleshooting................................................................................... 60 7.1 Fault indication on SAM display – Genset applications....................................... 60 7.2 Troubleshooting............................................................................. 84 8 Task Description.................................................................................. 87 8.1 Engine...................................................................................... 87 8.1.1 Engine – Barring manually............................................................. 87 8.1.2 Engine – Barring with starting system................................................. 88 8.1.3 Engine – Test run..................................................................... 89 8.2 Cylinder Liner.............................................................................. 90 8.2.1 Cylinder liner – Endoscopic examination............................................... 90 8.2.2 Instructions and comments on endoscopic and visual examination of cylinder liners..... 92 8.3 Crankcase Breather.......................................................................... 94 8.3.1 Crankcase breather – Oil separator replacement, diaphragm check and replacement....... 94 8.3.2 Crankcase breather – Wire mesh cleaning............................................... 96 8.4 Valve Drive................................................................................. 97 8.4.1 Valve clearance – Check and adjustment................................................ 97 8.4.2 Cylinder head cover – Removal and installation........................................100 8.5 Injection Pump / HP Pump....................................................................101 8.5.1 Injection pump – Replacement..........................................................101 8.5.2 Injection pump – Removal and installation.............................................102 8.6 Injection Valve / Injector..................................................................105 8.6.1 Injector – Replacement................................................................105 8.6.2 Injector – Removal and installation...................................................106 8.7 Fuel System.................................................................................111 8.7.1 Fuel injection line – Pressure pipe neck replacement..................................111 8.7.2 Fuel – Draining.......................................................................114 8.7.3 Fuel pressure relief valve – Removal and installation.................................116 8.7.4 Fuel system – Venting.................................................................117 8.8 Fuel Filter.................................................................................119 8.8.1 Fuel filter – Replacement.............................................................119 8.8.2 Fuel prefilter – Differential pressure gage check and adjustment of gage .............120 8.8.3 Fuel prefilter – Draining.............................................................121 8.8.4 Fuel prefilter – Flushing ............................................................123 8.8.5 Fuel prefilter – Cleaning.............................................................125 8.8.6 Fuel prefilter – Filter element replacement...........................................126 8.9 Charge-Air Cooling General, Left-Hand Side..................................................128 8.9.1 Intercooler – Checking condensate drain for coolant discharge and obstructions........128 8.10 Air Filter.................................................................................129 8.10.1 Air filter – Replacement.............................................................129 8.10.2 Air filter – Removal and installation................................................130 8.11 Air Intake.................................................................................131 8.11.1 Service indicator – Signal ring position check.......................................131 8.12 Starting Equipment.........................................................................132 8.12.1 Air starter – Manual operation.......................................................132 8.13 Lube Oil System, Lube Oil Circuit..........................................................133 8.13.1 Engine oil – Level check.............................................................133 8.13.2 Engine oil – Change..................................................................134 8.14 Oil Filtration / Cooling...................................................................135 8.14.1 Engine oil filter – Replacement......................................................135 8.15 Coolant Circuit, General, High-Temperature Circuit.........................................136 8.15.1 Engine coolant – Level check.........................................................136 8.15.2 Engine coolant – Change..............................................................137 8.15.3 Engine coolant – Draining............................................................138 8.15.4 Engine coolant – Filling.............................................................139 8.15.5 Coolant pump – Relief bore check.....................................................141 8.16 Low-Temperature Circuit....................................................................142 8.16.1 Charge-air coolant – Filling.........................................................142 8.16.2 Charge-air coolant – Draining........................................................144 8.16.3 Charge-air coolant – Change..........................................................145 8.16.4 Charge-air coolant – Level check.....................................................146 8.17 Battery-Charging Generator.................................................................147 8.17.1 Battery-charging generator drive – Drive-belt check and adjustment...................147 8.17.2 Battery-charging generator drive – Drive belt replacement............................149 8.18 Fan Drive..................................................................................150 8.18.1 Fan drive – Drive-belt check and adjustment..........................................150 8.18.2 Fan drive – Drive belt replacement...................................................153 8.19 Wiring (General) for Engine/Gearbox/Unit...................................................154 8.19.1 Engine cabling – Check...............................................................154 8.20 Accessories for (Electronic) Engine Governor / Control System .............................155 8.20.1 Engine governor and connector – Cleaning.............................................155 8.20.2 Engine governor plug connections – Check.............................................156 8.20.3 Engine governor ECU 7 – Removal and installation.....................................157 9 Appendix A........................................................................................158 9.1 Abbreviations ..............................................................................158 9.2 MTU Contact/Service Partners................................................................161 10 Appendix B.......................................................................................162 10.1 Special Tools..............................................................................162 10.2 Index......................................................................................169
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MTU Diesel Engine 12V2000Gx5 Gx5 TB 16V2000Gx5 Gx5 TB 18V2000Gx5 Gx5 TB Operating Instructions Manual MS15019-04E PDF DOWNLOAD
- Incorrect use
- Operation, maintenance, and repair by unqualified personnel
- Modifications or conversions
- Noncompliance with the safety instructions and warning notices
- The relevant emission labels must be affixed to the spare part.
- Do not transfer the emission labels from the replaced part to the spare part.
- Remove the emission labels from the replaced part and destroy them.
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