MTU Diesel Engine 12 V 1600 R50 Operating Instructions Manual MS15025-00E PDF DOWNLOAD
FILE DETAILS:
MTU Diesel Engine 12 V 1600 R50 Operating Instructions Manual MS15025-00E PDF DOWNLOAD
Language : English
Pages : 72
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
MTU Diesel Engine 12 V 1600 R50 Operating Instructions Manual MS15025-00E PDF DOWNLOAD
General Conditions
General:
- In addition to the instructions in this publication, the applicable country-specific legislation and other compulsory regulations regarding accident prevention and environmental protection must be observed.
- This state-of-the-art engine has been designed to meet all applicable laws and regulations.
- The engine may nevertheless present a risk of injury or damage in the following cases:
- Incorrect use.
- Operation, maintenance, and repair by unqualified personnel.
- Modifications or conversions.
- Noncompliance with the Safety Instructions.
Correct Use:
- The engine is intended solely for use in accordance with contractual agreements and the purpose envisaged for it on delivery. Any other use is considered improper use.
- The engine manufacturer accepts no liability whatsoever for resultant damage or injury in such a case. The responsibility is borne by the user alone.
- Correct use also includes observation of and compliance with the maintenance specifications.
Modifications or Conversions:
- Unauthorized modifications to the engine represent a safety risk.
- MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.
Spare Parts:
- Only genuine MTU spare parts must be used to replace components or assemblies.
- MTU accepts no liability whatsoever for damage or injury resulting from the use of other spare parts, and the warranty shall be voided in such a case.
Reworking Components:
- Repair or engine overhaul must be carried out in workshops authorized by MTU.
TABLE OF CONTENTS:
MTU Diesel Engine 12 V 1600 R50 Operating Instructions Manual MS15025-00E PDF DOWNLOAD
Operating Instructions................................................................... 1 Table of Contents.................................................................... 3 1 Safety............................................................................. 5 1.1 General conditions........................................................... 5 1.2 Personnel and organizational requirements.................................... 6 1.3 Transport.................................................................... 7 1.4 Safety regulations for startup and operation................................. 8 1.5 Safety regulations for maintenance and repair work........................... 9 1.6 Fluids and lubricants, fire prevention and environmental protection..........12 1.7 Conventions for safety instructions in the text..............................14 2 General Information................................................................15 2.1 Engine side and cylinder designations........................................15 2.2 Engine layout................................................................16 2.3 Sensors and actuators........................................................17 3 Technical Data.....................................................................20 3.1 Firing order.................................................................20 3.2 Engine – Main dimensions.....................................................21 3.3 12V 1600 R50 engine data.....................................................22 4 Operation..........................................................................24 4.1 Preparation for startup after a scheduled break in operation.................24 4.2 Preparation for startup after extended out-of-service periods (>3 months)....25 4.3 Starting the engine..........................................................26 4.4 Operational checks...........................................................27 4.5 Stopping the engine..........................................................28 4.6 After engine shutdown........................................................29 4.7 Plant – Cleaning.............................................................30 5 Maintenance........................................................................31 5.1 Preface......................................................................31 5.2 Maintenance task reference table [QL1].......................................33 6 Troubleshooting....................................................................34 6.1 Troubleshooting..............................................................34 7 Task Description...................................................................37 7.1 Valve Drive..................................................................37 7.1.1 Valve clearance – Check and adjustment.................................37 7.1.2 Cylinder head cover – Removal and installation.........................39 7.2 Fuel System..................................................................41 7.2.1 Fuel system – Venting..................................................41 7.3 Fuel Filter..................................................................42 7.3.1 Fuel filter – Replacement..............................................42 7.3.2 Fuel prefilter – Drain condensate......................................43 7.4 Air Filter...................................................................44 7.4.1 Air filter – Replacement...............................................44 7.5 Air Intake...................................................................45 7.5.1 Service indicator – Signal ring position check.........................45 7.6 Lube Oil System, Lube Oil Circuit............................................46 7.6.1 Engine oil level – Check...............................................46 7.6.2 Engine oil – Change....................................................47 7.7 Oil Filtration / Cooling.....................................................48 7.7.1 Engine oil filter – Replacement........................................48 7.8 Coolant Circuit, General, High-Temperature Circuit...........................49 7.8.1 Engine coolant – Level check...........................................49 7.8.2 Engine coolant – Change................................................50 7.8.3 Engine coolant – Draining..............................................51 7.8.4 Engine coolant – Filling...............................................53 7.8.5 Engine coolant pump – Relief bore check................................55 7.9 Low-Temperature Circuit......................................................56 7.9.1 Charge-air coolant level – Check.......................................56 7.9.2 Charge-air coolant – Change............................................57 7.9.3 Charge-air coolant – Draining..........................................58 7.9.4 Charge-air coolant – Filling...........................................59 7.9.5 Charge-air coolant pump – Relief bore check............................61 7.10 Wiring (General) for Engine/Gearbox/Unit....................................62 7.10.1 Engine wiring – Check.................................................62 7.11 Accessories for (Electronic) Engine Governor / Control System...............63 7.11.1 Engine governor and connectors – Cleaning.............................63 7.11.2 Engine Control Unit – Plug connection check...........................64 8 Appendix A.........................................................................65 8.1 Abbreviations................................................................65 8.2 MTU contacts/service partners................................................68 9 Appendix B.........................................................................69 9.1 Special Tools................................................................69 9.2 Index........................................................................71
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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