Mitsubishi Forklift RBM20K RBM25K Multiway Reach Trucks Service Manual – PDF DOWNLOAD
DESCRIPTION:
Mitsubishi Forklift RBM20K RBM25K Multiway Reach Trucks Service Manual – PDF DOWNLOAD
FOREWORD:
This service manual is a guide for servicing lift trucks. The long productive life of your lift truck depends on regular and proper servicing, consistent with the instructions provided in this service manual. Before starting to test, repair or rebuild a lift truck, read the respective sections of this manual carefully and familiarize yourself with all of the components. The descriptions, illustrations and specifications contained in this manual are for lift trucks with serial numbers in effect at the time of printing. The manufacturer reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience, the instructions are grouped by systems as an easy reference. Unauthorized copying and lending of this material is strictly prohibited.
Work safety:
- Unauthorized truck modification is not permitted. No modifications or alterations to a powered industrial truck, which could affect, for example, capacity, stability or safety requirements of the truck, shall be made without the prior written approval of the original truck manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for example, braking, steering, visibility and the addition of removable attachments. When the manufacturer or his successor approves a modification or alteration, the manufacturer or successor shall also make and approve appropriate changes to the capacity plate, decals, tags and operation and maintenance handbooks.
- Only in the event that the truck manufacturer is no longer in business and there is no successor in the interest to the business, can the user arrange for a modification or alteration to a powered industrial truck, provided, however, that the user: arranges for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and their safety, maintains a permanent record of the design, test(s) and implementation of the modification or alteration, approves and makes appropriate changes to the capacity plate(s), decals, tags and instruction handbook, and affixes a permanent and readily visible label to the truck stating the manner in which the truck has been modified or altered, together with the date of the modification or alteration and the name and address of the organization that accomplished those tasks.
- Switch off the power of the truck before opening the cover of the motor compartment or the electrical system. Relieve all pressure in the air, oil or water systems before disconnecting or removing any lines, fittings or related items. Release the residual pressure when removing a pressurized device. With sit-on trucks, dismount the seat for the duration of the service work.
- Before operating, lubricating or repairing the product, read all warning plates and decals on the truck. Do not use your hands to check for oil leaks. To avoid burns, pay attention to the hot sections and hot fluids in lines, tubes and compartments, even when the truck is idle or off. Only use clean oil in the hydraulic system. Repairs that require welding should be performed only with the appropriate reference information and by personnel adequately trained and knowledgeable in welding procedures.
- Determine the type of metal and select the correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of the parent metal. All rights reserved. When welding, always disconnect the battery and electronic devices. Remove all paint from a 10 cm radius from the welding point to avoid creating toxic gases during welding. Use proper lifting procedures when removing any components. Be careful when you remove cover plates. Gradually remove the last two bolts or nuts located at the opposite ends of the cover or the device. Before you remove the last two bolts or nuts completely, pry the cover loose to relieve any springs or other pressures.
- Be careful when you remove filler caps, breathers and plugs on the truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is always greater immediately after stopping the truck, as the fluids are very hot. Only use well-maintained tools. Also, make sure that you use the tools in a proper way. Reinstall all fasteners with the same part number. If a replacement is needed, do not use a fastener of lesser quality. Do not damage wiring during the removal process. Do not reuse any damaged wiring. When reinstalling, make sure the wiring does not come into contact with any sharp corners or hot parts.
- Place all wiring away from the oil pipe. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike any high pressure lines or install ones that have been bent or damaged. Inspect all lines, tubes and hoses carefully. Pin hole (very small) leaks can result in a high velocity oil stream that will be invisible close to the hose. This oil can penetrate the skin and cause personal injury, so use cardboard or paper to locate pin hole leaks. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibration or rubbing against other parts during operation.
- Protective shields against oil sprays onto hot exhaust components in the event of a line, tube or seal failure must be installed correctly. Do not operate the truck, if any rotating part is damaged or comes into contact with any other part during operation. Every high speed rotating component that has been damaged or altered should be checked for balance before reusing.
FILE DETAILS:
Mitsubishi Forklift RBM20K RBM25K Multiway Reach Trucks Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
VIDEO PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mitsubishi Forklift RBM20K RBM25K Multiway Reach Trucks Service Manual – PDF DOWNLOAD
1 FOREWORD 5
2 HOW TO READ THIS MANUAL 6
2 1 Safety-related signs 6
2 2 Symbols and abbreviations 6
2 3 Units 8
3 SAFETY INSTRUCTIONS 10
3 1 Service area safety 10
3 2 Personal safety 11
3 3 Work safety 11
4 GENERAL INFORMATION 14
4 1 Truck model covered by this manual 14
4 2 Identification plates on the truck 14
5 FORKS 16
5 1 Fork inspection 16
5 2 Mast chains 21
6 ELECTRICAL OPERATION 31
6 1 How to use the schematic diagram 31
6 2 Power source 34
6 3 Safety circuit (emergency stop button) 34
6 4 Key switch 34
6 5 Traction 36
7 BATTERY MAINTENANCE 37
7 1 Safety regulations concerning the handling of lead-acid batteries 38
7 2 Battery maintenance 39
7 3 Recharge the battery 41
Copyright © 2016 by MCFE All rights reserved Revision: A Document ID: 631057 4 (91)
RBM20K, RBM25K Service Manual
7 4 Measure the specific gravity of the battery 43
7 5 Replace the battery 43
8 ELECTRIC SYSTEM MAINTENANCE 45
8 1 Electric system 45
8 2 Controllers 45
8 3 Controller installation 48
8 4 Connections 52
8 5 Power stages 56
8 6 Control stages 56
9 PARAMETER LISTS 70
9 1 General instruction 70
9 2 Setup using the hand-held terminal 72
10 FAULT AND STATE REPORTS 86
10 1 List of multiway controller 86
10 2 Traction and pump controller 87
10 3 Steering controllers 88
11 TECHNICAL DATA 89
11 1 RBM20K, RBM25K 90
11 2 Mast heights 91
12 ANNEX
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
Maximilian Aron –
fast, easy to download