Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Trucks Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Trucks Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Trucks Chassis & Mast Service Manual – PDF DOWNLOAD
For use with 6016-TL Engine Service Manual.
Serial No : 99799-21000
FD 100NZ F15DE-6ooo1-up
FD 120NZ F15DE-6ooo1-up
FD 135NZ F15DE-60001-up
FD 150ANZ F24BE-60001-up
FOREWORD :
- This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck.
- The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference. For engine servicing, please refer to the applicable engine service manual.
SAFETY:
- The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the OPERATION & MAINTENANCE MANUAL. Read and understand the OPERATION & MAINTENANCE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death.
- The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the OPERATION & MAINTENANCE MANUAL. Improper truck operation is dangerous and could result in injury or death.
- A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
TABLE OF CONTENTS:
Mitsubishi Forklift FD100NZ FD120NZ FD135NZ FD150ANZ Trucks Service Manual – PDF DOWNLOAD
Chapter 1 GENERAL INFORMATION
1 Model View 1-1
2 Applicable Truck Model1-2
3 Serial Number Locations 1-3
4 Technical Data 1-4
41 Dimensions 1-5
42 Performance 1-6
Chapter 2 COOLING SYSTEM
1 Specifications 2-1
2 Structure 2-2
3 Removing Radiator and Intercooler 2-3
31 Preparation 2-3
32 Removal Sequence2-3
33 Suggestions for Removal 2-4
4 Inspection and Adjustment of Radiator and Intercooler 2-5
41 Intercooler 2-5
42 Inspecting Fan Belt2-5
43 Radiator 2-5
44 Antifreeze and Cooling Water2-6
5 Installing Radiator and Intercooler 2-6
51 Suggestions for Installation 2-6
6 Troubleshooting 2-7
61 Service Data 2-8
Chapter 3 ELECTRICAL SYSTEM
1 Specifications 3-1
2 Chassis Electrical Devices and Wiring Outline 3-2
21 Relay Box3-3
3 Structure 3-4
31 Console Box 3-4
32 Function of Meter Panel3-5
33 Side Panel 3-7
34 Key Switch (Anti-Restart Switch) 3-9
35 Combination Switch 3-10
36 Fuse Box Connection Table (Chassis) 3-13
4 Disassembling Console Box 3-14
41 Preparation 3-14
42 Disassembly Sequence 3-14
5 Reassembling Console Box 3-14
6 Battery and Maintenance 3-15
61 Electrolyte Specific Gravity (SG) and Charging Adjustment 3-15
62 Electrolyte Specific Gravity and State of Charge 3-15
63 Precautions for Charging Battery 3-15
TABLE OF CONTENTS
TOC-2
64 Precautions to Handle Alternator Charging System 3-16
7 Troubleshooting 3-17
71 Starter System3-17
72 Gauges 3-17
73 Lighting System 3-18
74 Alarm Unit 3-19
75 Battery 3-19
8 Electrical Schematic 3-20
Chapter 4 CONTROLLERS
1 Outline 4-1
11 System Configuration 4-1
12 Color coding 4-3
13 Controller External View 4-4
2 Service Tool Functions 4-12
21 Menu structure 4-12
22 Input Monitor and Output Monitor 4-13
23 Fault Status 4-17
24 Fault History 4-18
3 Error Code List 4-19
4 Troubleshooting 4-20
41 General Precautions 4-20
42 VCM-3 Memory Check Error (F01) 4-22
43 VCM-3 Battery Voltage Error (F02) 4-24
44 VCM-3 Communication Error (F03) 4-26
45 MP Communication Error (F07) 4-28
46 Lift Lever Neutral Error (F10) 4-30
47 Tilt Lever Neutral Error (F11) 4-32
48 Attachment 1 Lever Neutral Error (F12) 4-34
49 Attachment 2 Lever Neutral Error (F13) 4-36
410 Attachment 3 Lever Neutral Error (F14) 4-38
411 Shift Lever Error (F16) 4-40
412 Vehicle Speed Error (F17)4-41
413 Lift Lever Error (F20)4-42
414 Tilt Lever Error (F22)4-44
415 Attachment 1 Lever Error (F24)4-46
416 Attachment 2 Lever Error (F26)4-48
417 Attachment 3 Lever Error (F28)4-50
418 Joystick Lever Error (F29)4-52
419 VCM-3 Sensor Voltage Error (F31) 4-54
420 Vehicle Speed Sensor Error (F34) 4-56
421 Output Unit Error (F41) 4-58
422 Output Unit Life Control Signal (F42) 4-58
423 Output Unit Memory Check Error (F43) 4-59
424 Output Unit PWM Voltage Error (F44) 4-60
425 Output Unit Communication Error (F45) 4-62
426 Input Unit Error (F46) 4-64
427 Input Unit Life Control Signal (F47)4-65
TABLE OF CONTENTS
TOC-3
428 Input Unit Memory Check Error (F48) 4-66
429 Input Unit Communication Error (F49) 4-66
430 Lift Up Solenoid Error (F50) 4-68
431 Lift Down Solenoid Error (F52)4-70
432 Lift Solenoid Leak (F54) 4-72
433 Tilt Forward Solenoid Error (F55) 4-76
434 Tilt Backward Solenoid Error (F57) 4-78
435 Tilt Solenoid Leak (F59) 4-80
436 Attachment 1A Solenoid Error (F60) 4-84
437 Attachment 1B Solenoid Error (F62)4-86
438 Attachment 1 Solenoid Leak (F64) 4-88
439 Attachment 2A Solenoid Error (F65) 4-92
440 Attachment 2B Solenoid Error (F67)4-94
441 Attachment 2 Solenoid Leak (F69) 4-96
442 Attachment 3A Solenoid Error (F70) 4-100
443 Attachment 3B Solenoid Error (F72)4-102
444 Attachment 3 Solenoid Leak (F74) 4-104
445 Unload Solenoid Error (F75) 4-108
446 Unload Solenoid Leak (F79) 4-110
447 Transmission Forward Solenoid Error (F85) 4-112
448 Transmission Backward Solenoid Error (F87) 4-114
449 Transmission Solenoid Leak (F89) 4-116
450 VCM3-OP Memory Check Error (F91) 4-118
451 VCM3-OP Battery Voltage Error (F92) 4-120
452 VCM3-OP Speed Change Solenoid 1 Error (F93) 4-122
453 VCM3-OP Speed Change Solenoid 2 Error (F94) 4-124
454 VCM3-OP Speed Change Solenoid Leak (F95)4-126
455 VCM3-OP Setting Error (F96) 4-128
456 VCM3-OP Communication Error (F97) 4-130
Chapter 6 POWER TRAIN
1 Specifications 6-1
2 Structure 6-2
3 Reduction Ratio 6-3
4 Removal and Installation of Engine and Transmission Unit 6-4
41 Preparation 6-4
42 Removing Covers and Engine Control Cables6-5
43 Removing Harnesses 6-6
44 Disconnecting Pipes and Hoses 6-8
45 Preparation for Removal of Engine and Transmission Unit 6-9
46 Removing Engine and Transmission 6-10
5 Installing Engine and Transmission 6-11
51 Suggestions for Installation 6-11
52 Capacity and Brand of Oils and Cooling Water 6-13
TABLE OF CONTENTS
TOC-4
Chapter 7 3-SPEED POWERSHIFT TRANSMISSION
1 Specifications7-1
2 Structure7-2
21 Torque converter 7-2
22 Transmission 7-3
23 Power Flow – Forward 7-4
24 Power Flow – Reverse 7-5
25 Control Valve 7-6
26 Main Regulator Valve 7-6
27 3-Speed Transmission Hydraulic Circuit 7-7
28 Automatic 3-Speed Shift Mechanism 7-9
29 Torque Converter Drive Control 7-10
3 Removing Transmission7-11
31 Removing Torque Converter 7-11
4 Installing Transmission 7-12
5 Disassembling Torque Converter 7-13
51 Disassembly Sequence 7-13
52 Suggestions for Disassembly 7-13
6 Inspecting and Correcting Torque Converter7-14
7 Reassembling Torque Converter 7-17
71 Reassembly Sequence 7-17
72 Suggestions for Torque Converter Reassembly 7-18
8 Disassembling Transmission 7-19
81 Disassembly Sequence of Control Valve and External Parts 7-19
82 Disassembling Transmission Cover and Output, 1st/3rd Clutch,
Forward Clutch, Reverse Clutch, and Input Shafts 7-20
83 Suggestions for Transmission Disassembly 7-21
84 Disassembly Sequence of Stator Shaft and Oil Pump 7-23
85 Suggestions for Oil Pump Disassembly 7-24
86 Disassembly Sequence of Forward Clutch Shaft Assembly 7-26
87 Suggestions for Disassembly of Forward Clutch Shaft Assembly 7-27
88 Disassembly Sequence of 1st/3rd Speed Clutch Shaft Assembly 7-28
89 Suggestions for Disassembly of 1st/3rd Clutch Shaft Assembly 7-28
810 Disassembly Sequence of Reverser Clutch Shaft Assembly 7-29
811 Suggestions for Disassembly of Reverse Clutch Shaft Assembly 7-29
9 Inspecting and Correcting Transmission 7-30
10 Reassembling Transmission 7-33
101 Reassembly Sequence of Forward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 7-33
102 Suggestions for Reassembly of Forward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 7-34
103 Reassembly Sequence of Stator Shaft and Oil Pump 7-35
104 Suggestions for Stator Shaft and Oil Pump Reassembly7-36
105 Reassembly Sequence of Input Shaft, Forward Clutch, 1st/3rd Speed Clutch,
Reverse Clutch, Output Shafts and Transmission Cover 7-37
106 Suggestions for Reassembly of Input Shaft, Forward Clutch, 1st/3rd Speed
Clutch, Reverse Clutch, Output Shafts and Transmission Cover 7-38
TABLE OF CONTENTS
TOC-5
107 Reassembly Sequence of Control Valve and External Parts 7-40
11 Disassembling Control Valve7-41
111 Disassembly Sequence 7-41
12 Inspecting and Correcting Control Valve 7-42
13 Reassembling Control Valve7-43
131 Preparation 7-43
132 Reassembly Sequence 7-43
133 Suggestions for Control Valve Reassembly 7-43
14 Disassembling Main Regulator Valve 7-44
141 Disassembly Sequence 7-44
15 Inspecting and Correcting of Main Regulator Valve 7-44
16 Reassembling Main Regulator Valve 7-44
161 Suggestions for Reassembly 7-44
17 Adjustment 7-45
171 Adjusting Brake Pedal and Inching Pedal7-45
172 Measuring Oil Pressure 7-47
173 Measuring Stall Speed 7-50
174 10 m (33 ft) Acceleration Test7-50
175 Testing Automatic 3-Speed Transmission Functions 7-51
18 Troubleshooting 7-52
19 Service Data 7-57
191 Stall Speed and Oil Pressure 7-57
192 Pump Boss 7-57
193 Pilot Boss7-58
194 Oil Pump7-58
195 Stator 7-59
196 Flexible Plate 7-60
197 Clutch 7-61
198 Input Shaft, Forward, Reverse, and 1st/ 3rd Speed Clutch Shafts,
and Servo Case 7-62
199 Backlash of Gears 7-63
1910 Control Valve 7-64
1911 Main Regulator Valve 7-65
1912 Inching Pedal Control 7-65
Chapter 8 FRONT AXLE AND REDUCTION DIFFERENTIAL
1 Specifications 8-1
2 Structure 8-2
21 Outline 8-2
22 Reduction Differential 8-4
3 Removing Front Wheels 8-5
31 Preparation 8-5
32 Removal Sequence8-5
33 Suggestions for Removal 8-6
4 Installing Front Wheels8-7
41 Suggestions for Installation 8-7
TABLE OF CONTENTS
TOC-6
5 Removing Front Axle and Reduction Differential 8-8
51 Preparation 8-8
52 Removal Sequence8-9
53 Suggestions for Removal8-10
6 Installing Front Axle and Reduction Differential 8-11
61 Suggestions for Installation 8-11
7 Removing Reduction Differential 8-12
71 Preparation 8-12
72 Removal Sequence8-12
73 Suggestions for Removal8-12
8 Installing Reduction Differential 8-13
81 Suggestions for Installation 8-13
9 Disassembling Hub Reduction 8-14
91 Preparation (On-truck Condition) 8-14
92 Disassembly Sequence of Hub Reduction 8-14
93 Suggestions for Hub Reduction Disassembly 8-15
94 Disassembly Sequence of Wheel Brake 8-16
95 Suggestions for Wheel Brake Disassembly 8-16
10 Inspecting and Correcting Hub Reduction 8-17
101 Reassembly Sequence of Wheel Brake 8-18
102 Suggestions for Wheel Brake Reassembly 8-18
103 Reassembly Sequence of Hub Reduction 8-19
104 Suggestions for Reassembling of Hub Reduction 8-20
11 Disassembling Reduction Differential 8-22
111 Preparation 8-22
112 Disassembly Sequence of Differential Gear Assembly 8-23
113 Suggestions for Disassembling of Differential Gear Assembly8-23
114 Disassembly Sequence of Reduction and Parking Brake Assembly8-24
115 Suggestions for Disassembling of Reduction
and Parking Brake Assembly 8-24
116 Inspecting and Correcting Reduction and Parking Brake Assembly 8-25
12 Reassembling Reduction Differential 8-27
121 Reassembly Sequence of Differential Gear Assembly 8-27
122 Suggestions for Reassembling Differential Gear Assembly 8-28
123 Adjusting Preload of Reduction Pinion 8-30
124 Adjusting the Contact Between Gear and Pinion Teeth 8-32
125 Reassembly Sequence of Reduction and Parking Brake Assembly 8-36
126 Reassembling Reduction and Parking Brake Assembly 8-37
127 Assembly Sequence of Reduction Differential8-38
128 Suggestions for Reassembling of Reduction Differential8-38
13 Troubleshooting 8-39
14 Service Data 8-40
141 Front Axle 8-40
142 Reduction Differential 8-42
TABLE OF CONTENTS
TOC-7
Chapter 9 REAR AXLE
1 Specifications 9-1
2 Structure 9-2
21 Rear Axle9-2
22 Power Steering Cylinder9-3
3 Removing Rear Wheel 9-4
31 Preparation 9-4
32 Removal Sequence9-4
33 Suggestions for Removal 9-5
4 Installing Rear Wheel 9-5
41 Suggestions for Installation 9-5
5 Removing Rear Axle 9-6
51 Preparation 9-6
52 Removal Sequence9-6
6 Installing Rear Axle 9-8
61 Suggestions for Installation 9-8
7 Disassembling Rear Axle Assembly 9-9
71 Disassembly Sequence 9-9
72 Suggestions for Removal 9-10
8 Reassembling Rear Axle9-12
81 Reassembly Sequence 9-12
9 Disassembling Power Steering Cylinder9-17
91 Disassembly Sequence 9-17
92 Suggestions for Disassembly 9-18
10 Inspecting and Adjusting Power Steering Cylinder 9-19
11 Reassembling Power Steering Cylinder9-20
111 Reassembly Sequence 9-20
112 Suggestions for Reassembly 9-20
12 Adjustment 9-22
121 Measuring Minimum Turning Radius 9-22
13 Troubleshooting 9-23
14 Service Data 9-24
141 Rear Axle9-24
142 Power Steering Cylinder9-25
Chapter 10 BRAKE SYSTEM
1 Specifications 10-1
2 Structure 10-2
21 Outline of Wheel Brake System 10-2
22 Air Governor 10-3
23 Relay Valve 10-4
24 Brake Control Valve10-6
25 Air Master 10-7
26 Wheel Brake 10-10
27 Parking Brake System 10-11
TABLE OF CONTENTS
TOC-8
28 Parking Brake Lever10-12
29 Parking Brake 10-13
3 Removing Wheel Brake 10-14
31 Preparation 10-14
32 Removal Sequence10-14
33 Suggestions for Removal10-15
4 Installing Wheel Brake 10-17
41 Suggestions for Installation 10-17
5 Disassembling Wheel Brake 10-18
51 Disassembly Sequence 10-18
52 Suggestions for Disassembly 10-19
6 Inspecting and Correcting Wheel Brake10-20
7 Reassembling Wheel Brake 10-21
71 Reassembly Sequence of Wheel Brake 10-21
72 Suggestions for Reassembly 10-22
8 Disassembling Wheel Cylinder 10-24
81 Disassembly Sequence of Wheel Cylinder 10-24
9 Inspecting and Correcting Wheel Cylinder 10-25
10 Reassembling Wheel Cylinder 10-25
101 Suggestions for Reassembly 10-25
11 Disassembling Air Governor 10-26
111 Disassembly Sequence 10-26
12 Reassembling Air Governor 10-26
13 Disassembling Air Master 10-27
131 Disassembly Sequence 10-27
132 Suggestions for Disassembly 10-27
14 Reassembling Air Master 10-28
141 Suggestions for Reassembly 10-28
15 Disassembling Parking Brake10-29
151 Disassembly Sequence 10-29
16 Inspecting and Correcting Parking Brake 10-30
17 Reassembling Parking Brake 10-30
171 Suggestions for Reassembly 10-30
18 Disassembling Brake Control Valve 10-31
181 Disassembly Sequence 10-31
19 Reassembling Brake Control Valve10-32
191 Suggestions for Reassembly 10-32
20 Disassembling Air Dryer10-33
201 Disassembly Sequence 10-33
21 Inspecting and Correcting Air Dryer 10-34
211 Scheduled Inspection of Air Dryer 10-34
22 Reassembling Air Dryer 10-35
221 Suggestions for Reassembly 10-35
23 Adjustment and Operational Test 10-37
TABLE OF CONTENTS
TOC-9
231 Inspecting Wheel Brake 10-37
232 Bleeding Brake System 10-39
233 Bleeding Brake Pedal 10-40
234 Inspecting Brake Control Valve 10-40
235 Adjusting Parking Brake10-41
24 Troubleshooting 10-42
241 Wheel Brake 10-42
242 Parking Brake 10-43
243 Air Dryer10-43
25 Service Data 10-44
251 Brake Pedal 10-44
252 Brake Control Valve10-44
253 Air Master 10-45
254 Wheel Brake 10-47
255 Wheel Cylinder 10-48
256 Parking Brake Lever10-48
257 Parking Brake Drum 10-49
258 Air Dryer10-50
Chapter 12 HYDRAULIC SYSTEM
1 Specifications 12-1
2 Structure 12-2
21 Hydraulic Line12-2
22 Hydraulic Tank 12-3
23 Priority Valve 12-4
24 Control Valve 12-5
25 Lift and Tilt Cylinders 12-6
26 Flow Regulator Valve 12-7
3 Removing Control Valve12-7
31 Preparation 12-7
32 Removal Sequence12-8
33 Suggestions for Removal 12-8
4 Removing Lift Cylinders12-9
41 Suggestions for Removal 12-10
5 Installing Lift Cylinders 12-10
51 Suggestions for Installation 12-10
6 Removing Tilt Cylinders12-11
61 Preparation 12-11
62 Removal Sequence12-11
63 Suggestions for Removal 12-12
7 Removing Gear Pump 12-13
8 Disassembling Gear Pump 12-14
81 Preparation 12-14
82 Disassembly Sequence 12-14
83 Suggestions for Disassembly 12-15
9 Inspecting and Correcting Gear Pump 12-16
TABLE OF CONTENTS
TOC-10
10 Reassembling Gear Pump 12-18
101 Preparation 12-18
102 Suggestions for Reassembly 12-18
11 Installing Gear Pump 12-19
12 Disassembling Priority Valve 12-20
121 Disassembly Sequence 12-20
122 Suggestions for Disassembly 12-20
13 Reassembling Priority Valve 12-20
131 Suggestions for Reassembly 12-20
14 Disassembly and Reassembly of Control Valve 12-21
141 Disassembly Sequence 12-21
142 Reassembly Sequence 12-21
143 Suggestions for Reassembly 12-21
144 Disassembling Inlet Valve Assembly 12-22
145 Cleaning and Inspecting Inlet Valve Assembly 12-27
146 Reassembling Inlet Valve Assembly12-27
147 Disassembly and Reassembly of Tilt Valve Assembly 12-31
148 Cleaning and Inspection of Tilt Valve Assembly 12-33
149 Reassembling Tilt Valve Assembly 12-33
1410 Disassembly and Reassembly of Attachment Valve Assembly12-35
1411 Cleaning and Inspecting Attachment Valve Assembly 12-37
1412 Reassembling Attachment Valve Assembly 12-37
15 Disassembling Flow Regulator Valve 12-39
151 Disassembly Sequence 12-39
16 Inspecting and Correcting Flow Regulator Valve 12-39
17 Reassembling Flow Regulator Valve 12-39
18 Disassembling Lift Cylinder 12-40
181 Disassembly Sequence 12-40
182 Suggestions for Disassembly 12-40
19 Inspecting Cylinder12-42
20 Reassembling Lift Cylinder 12-44
201 Reassembly Sequence 12-44
202 Suggestions for Reassembly 12-44
21 Disassembling Tilt Cylinder 12-46
211 Disassembly Sequence 12-46
212 Suggestions for Disassembly 12-47
22 Inspecting and Correcting Tilt Cylinder 12-48
23 Reassembling Tilt Cylinder 12-50
231 Reassembly Sequence 12-50
232 Suggestions for Reassembly 12-50
24 Inspecting and Adjusting Hydraulic System 12-51
241 Hydraulic Oil 12-51
242 Test Operation of Gear Pump 12-51
243 Control Valve 12-52
244 Adjusting Main Relief Valve 12-53
245 Checking Priority Valve Function 12-54
TABLE OF CONTENTS
TOC-11
25 Tests 12-55
251 Vertical Drift Test 12-55
252 Tilt Drift Test 12-55
26 Troubleshooting 12-56
27 Service Data 12-59
271 Gear Pump 12-59
272 Control Valve 12-60
273 Priority Valve 12-61
274 Hydraulic Tank 12-62
275 Flow Regulator Valve 12-63
276 Lift Cylinder 12-64
277 Tilt Cylinder 12-65
Chapter 13 MASTS AND FORKS
1 Specifications 13-1
2 Structure 13-2
3 Removing Mast and Lift Bracket 13-3
31 Removal Sequence13-3
32 Suggestions for Removal 13-4
4 Disassembling Mast Assembly 13-6
41 Disassembly Sequence 13-6
42 Suggestions for Disassembly 13-7
5 Inspecting and Correcting Mast Assembly 13-7
6 Reassembling Mast Assembly 13-9
61 Suggestions for Reassembly 13-9
7 Adjusting Mast Assembly 13-14
8 Troubleshooting 13-17
9 Service Data 13-18
Chapter 14 FORK POSITIONER
1 Applicable Attachment Model 14-1
11 Simultaneous Move Fork Positioner 14-1
12 Independent Move Fork Positioner14-1
2 Specifications 14-2
21 Fork Positioner 14-2
22 Applicable Fork Blade 14-3
3 Structure 14-4
4 Removing Fork Positioner 14-5
41 Preparation 14-5
42 Removal Sequence of Fork Positioner (Simultaneous Move Type)14-5
43 Removal Sequence of Fork Positioner (Independent Move Type) 14-6
44 Suggestions for Removal of Fork Positioner 14-7
5 Inspecting and Correcting Fork Positioner 14-9
6 Installing Fork Positioner 14-9
TABLE OF CONTENTS
TOC-12
61 Suggestions for Installation 14-9
7 Disassembling Fork Positioner Cylinder14-10
71 Disassembly Sequence 14-10
72 Suggestions for Disassembly 14-11
8 Inspecting and Correcting Fork Positioner Cylinder 14-11
9 Reassembling Fork Positioner Cylinder14-14
91 Reassembly Sequence 14-14
92 Suggestions for Reassembly 14-14
10 Inspection and Adjustment after Reassembly of Fork Positioner 14-15
11 Troubleshooting 14-15
12 Service Data 14-16
Chapter 15 Service Data
1 Maintenance Schedule 15-1
2 Tightening Torques for Standard Bolts and Nuts 15-15
21 Metric fine thread 15-15
22 Metric coarse thread 15-17
3 Periodic Replacement Parts 15-19
31 Location of Periodic Replacement Parts 15-20
4 Lubrication Instructions 15-21
41 Lubrication Chart 15-21
42 Recommended Fuels and Oils15-22
43 Adjustment Value and Oil Quantities 15-25
5 Weight of Major Devices15-26
6 Special tools 15-27
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