Mitsubishi Forklift FB16CPN FB18CPN FB16PN FB18PN FB20PN Trucks Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Forklift FB16CPN FB18CPN FB16PN FB18PN FB20PN Trucks Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi Forklift FB16CPN FB18CPN FB16PN FB18PN FB20PN Trucks Chassis & Mast Service Manual – PDF DOWNLOAD
FB16CPN EFB27-00011-up
FB18CPN EFB27-50011-up
FB16PN EFB28-00011-up
FB18PN EFB28-50011-up
FB20PN EFB29-00011-up
FOREWORD:
This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck. The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.
SAFETY:
A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
TABLE OF CONTENTS:
Mitsubishi Forklift FB16CPN FB18CPN FB16PN FB18PN FB20PN Trucks Service Manual – PDF DOWNLOAD
Chapter 1 GENERAL INFORMATION
1 Model View 1-1
2 Truck Models Covered1-1
3 Serial Number Locations1-2
4 Specifications 1-3
Chapter 2 VEHICLE ELECTRICAL COMPONENTS
1 Console 2-1
11 MC Model2-1
12 FC Model2-2
2 Disassembling Console 2-3
21 Disassembling Sequence2-3
22 Suggestions for Disassembly 2-4
3 Reassembling Console 2-5
4 Meter panel2-6
41 Functions of Meter panel2-6
42 Adjusting and Setting of Meter panel2-10
43 Error Code List 2-23
5 Key Switch 2-24
6 Lighting Switch (Rear Work Lamp)2-24
61 Lamps2-25
62 Specification Chart2-26
7 Horn Switch and Battery Disconnect Switch2-27
71 MC Model2-27
72 FC Model2-27
8 Troubleshooting of Lighting and Horn Systems 2-28
9 Parking Brake Switch 2-29
10 Combination Switch 2-30
101 Direction lever 2-31
102 Light Switch, Turn Signal Switch (option) 2-31
11 Disassembling Accelerator Control 2-32
111 Disassembling Sequence2-32
112 Adjusting2-33
12 Joystick Box 2-35
13 Fuses 2-35
Chapter 3 POWER TRAIN
1 Removing Batteries 3-1
2 Removing Front Wheels 3-2
3 Removing Transfer Assemblies, Traction Motors 3-3
4 Installing Transfer Assemblies, Traction Motors and Calipers 3-4
5 Service Data3-6
TABLE OF CONTENTS
TOC-2
Chapter 4 TRANSFER UNITS
1 Specifications4-1
2 Structure 4-2
21 External View4-2
22 Structure 4-3
3 Disassembling Transfer Units4-4
31 Preparation 4-4
32 Disassembly Sequence 4-4
4 Inspecting Transfer Units 4-9
5 Reassembling Transfer Units4-10
51 Reassembly Sequence4-10
6 Service Data 4-19
Chapter 5 REAR AXLE
1 Structure 5-1
11 Rear Axle 5-1
12 Steering Cylinder 5-2
2 Removing Rear Wheels5-3
21 Preparation 5-3
22 Removing Wheels 5-3
3 Installing Rear Wheel 5-4
4 Removing Rear Axle Assembly 5-5
41 Preparation 5-5
42 Removal Sequence5-6
43 Suggestions for Removal5-6
5 Installing Rear Axle Assembly 5-7
6 Disassembling Rear Axle Assembly5-8
61 Disassembly Sequence 5-8
62 Suggestions for Disassembly5-9
7 Inspection Rear Axle Assembly 5-10
8 Installing Steering Cylinder and Hydraulic Pipe5-11
81 Installation Sequence 5-11
9 Assembling Knuckle and Kingpin 5-12
91 Assembly Sequence 5-12
92 Suggestions for Reassembly5-13
10 Assembling Rear Axle Hub 5-15
101 Assembly Sequence 5-15
102 Suggestions for Reassembly5-16
11 Removing Steering Sensor 5-18
12 Installing Steering Sensor Assembly 5-18
13 Disassembling Steering Cylinder 5-19
131 Disassembly Sequence 5-19
132 Suggestions for Disassembly5-20
TABLE OF CONTENTS
TOC-3
14 Inspecting Steering Cylinder5-20
15 Reassembling Steering Cylinder 5-21
151 Reassembly Sequence5-21
152 Suggestions for Reassembly5-22
16 Adjustment 5-23
161 Adjusting of Steering Sensor 5-23
162 Adjusting of Minimum Turning Radius 5-23
17 Troubleshooting 5-25
18 Service Data5-26
181 Rear axle 5-26
182 Steering cylinder 5-27
Chapter 6 BRAKE SYSTEM
1 Specifications 6-1
2 Structure6-2
21 Outline of Brake System6-2
22 Brake Pedal Assembly 6-3
23 Electro-magnetic Brake Assembly6-5
3 Removing Master Cylinder 6-6
31 Removal Sequence 6-6
4 Disassembling Master Cylinder 6-7
41 Disassembly Sequence 6-7
5 Inspecting and Adjusting Master Cylinder 6-8
6 Reassembling Master Cylinder6-11
7 Inspecting and Adjusting Brake Pedal Assembly 6-12
8 Manually Release of Electro-Magnetic Brake6-14
9 Troubleshooting 6-15
91 Brake Pedal Assembly 6-15
92 Parking Brake 6-16
10 Service Data6-17
101 Brake Pedal 6-17
102 Master Cylinder6-18
Chapter 7 STEERING SYSTEM
1 Specifications 7-1
2 Structure 7-2
21 Outline of Steering System 7-2
3 Removing Steering Linkage Assembly 7-5
31 Removal Sequence7-5
32 Suggestions for Removal7-6
4 Inspecting Steering Linkage Assembly 7-7
5 Installing Steering Linkage Assembly7-7
TABLE OF CONTENTS
TOC-4
6 Removing PS Pump Assembly 7-8
61 Removal Sequence7-8
62 Suggestions for Removal7-9
7 Installing PS Pump Assembly7-10
8 Disassembling PS Pump Assembly7-11
81 Hydraulic oil drain procedure 7-11
82 Disassembly Sequence 7-13
9 Reassembling PS Pump Assembly 7-14
10 Inspecting PS Pump Assembly 7-15
11 Troubleshooting7-15
12 Service Data 7-16
121 PS Pump Assembly7-16
122 Reservoir Tank 7-16
Chapter 8 HYDRAULIC SYSTEM
1 Specifications8-1
11 MC model8-1
12 FC model 8-2
2 Structure 8-3
21 Hydraulic Line (MC Model) 8-3
22 Hydraulic Line (FC Model)8-4
23 Lift and Tilt Cylinders 8-5
24 Down Safety Valve8-6
3 Removing Control Valve (MC Model) 8-7
31 Preparation 8-7
32 Suggestions for Removal8-7
4 Installing Control Valve 8-8
5 Removing Gear Pump 8-9
51 Preparation 8-9
52 Suggestions for Removal8-9
6 Installing Gear Pump 8-11
7 Removing Suction Filter and Return Filter 8-11
71 Preparation 8-11
72 Suggestions for Removal8-12
8 Installing Suction Filter and Return Filter 8-12
81 Suggestions for Installation 8-12
9 Removing Lift Cylinders (Simplex Mast) 8-13
91 Removal Sequence8-13
92 Suggestions for Removal8-14
10 Removing Lift Cylinders (Triplex Mast and Duplex Mast) 8-16
101 Removal Sequence8-16
102 Suggestions for Removal8-17
11 Installing Lift Cylinder 8-21
111 Suggestions for Installation 8-21
TABLE OF CONTENTS
TOC-5
12 Removing Tilt Cylinders 8-22
121 Preparation 8-22
122 Suggestions for Removal8-22
13 Disassembling Lift cylinder 8-23
131 Disassembly Sequence 8-23
14 Reassembling Lift Cylinder 8-27
141 Reassembly Sequence8-27
142 Suggestions for Reassembly8-30
15 Disassembling Tilt Cylinder 8-32
151 Disassembly Sequence 8-32
16 Reassembling Tilt Cylinder 8-33
161 Reassembly Sequence8-33
17 Inspecting and Adjusting Hydraulic System8-34
171 Hydraulic Oil8-34
172 Control Valve 8-35
173 Adjusting Main Relief Valve (MC model) 8-37
174 Adjusting Microswitch 8-38
175 Adjusting Tilt Cylinder8-39
176 Adjusting Lift Cylinder Stroke 8-40
177 Inspecting Piping 8-40
18 Tests 8-41
181 Vertical Drift Test 8-41
182 Tilt Drift Test8-41
19 Troubleshooting 8-42
20 Service Data8-47
201 Gear Pump 8-47
202 Control Valve (MC)8-48
203 Lift Cylinder 8-48
204 Tilt Cylinder 8-52
21 MC Control Valve 8-53
211 General Description 8-53
212 Hydraulic Circuit Diagram 8-54
213 Hydraulic Circuit 8-55
214 Structure – Inlet Cover Section 8-59
215 Structure – Lift Valve 8-60
216 Structure – Tilt Valve 8-61
22 Construction and Function of FC Control Valve 8-63
221 Outline 8-64
222 FC Hydraulic System Circuit8-65
223 Bleed-off valve8-67
224 Lift Valve 8-69
225 Tilt Valve 8-73
226 Attachment Valve 8-76
23 Removing FC Control Valve 8-79
231 Preparation 8-79
232 Removal Sequence8-79
233 Suggestions for Removal8-79
TABLE OF CONTENTS
TOC-6
24 Installing FC Control Valve 8-79
25 Disassembly of FC Control Valve 8-80
251 Disassembly Sequence 8-80
252 Suggestions for Disassembly8-81
26 Reassembly of FC Control Valve8-81
27 Valves Included in the Inlet Section 8-82
28 Disassembling Inlet Section8-83
281 Disassembly Sequence (Part 1)8-83
282 Disassembly Sequence (Part 2)8-84
283 Disassembly Sequence (Part 3)8-85
284 Disassembly Sequence (Part 4)8-86
285 Suggestions for Disassembly8-87
29 Valves Included in Tilt Section 8-87
30 Disassembling Tilt Section 8-88
301 Disassembly Sequence (Part 1)8-88
302 Disassembly Sequence (Part 2)8-89
303 Suggestions for Disassembly8-90
31 Valves Incorporated in Attachment Section8-90
32 Disassembling Attachment Section 8-91
321 Disassembly Sequence (Part 1)8-91
322 Disassembly Sequence (Part 2)8-92
323 Suggestions for Disassembly8-93
33 Disassembling End Cover Plate8-93
34 Cleaning 8-93
35 Inspecting8-94
36 Precautions for Reassembly 8-94
37 Reassembling Inlet Section 8-95
371 Suggestions for Reassembly8-95
372 Disassembly Sequence 8-97
373 Suggestions for Reassembly8-98
38 Reassembling Tilt Section 8-99
381 Suggestions for Reassembly8-99
39 Assembling Attachment Section 8-100
391 Suggestions for Reassembly8-100
40 Solenoid Control Valve 8-101
41 Service Data 8-103
Chapter 9 MAST AND FORKS
1 Mast System 9-1
11 Mast Model Code Stamping Position 9-1
12 Explanation of Mast Model Code 9-1
13 Mast Code and Type 9-1
2 Description 9-2
21 Simplex Mast (Dual-stage Panoramic Mast) 9-2
TABLE OF CONTENTS
TOC-7
22 Duplex Mast (Dual-stage Full Free Panoramic Mast) 9-3
23 Triplex Mast (Triple-stage Full Free Panoramic Mast) 9-4
24 Operation of Duplex Mast 9-5
25 Operation of Triplex Mast 9-5
3 Removing Simplex Mast 9-6
31 Removal Sequence9-6
32 Suggestions for Removal9-7
4 Installing Simplex Mast 9-9
5 Removing Triplex Mast, Duplex Mast 9-10
51 Removal Sequence9-10
52 Suggestions for Removal9-11
6 Installing Triplex Mast, Duplex Mast 9-13
7 Disassembling Simplex Mast 9-14
71 Disassembly Sequence 9-14
72 Suggestions for Disassembly 9-15
73 Inspecting Simplex Mast9-15
74 Reassembling Simplex Mast9-16
8 Disassembling Duplex Mast9-19
81 Disassembly Sequence 9-19
82 Suggestions for Disassembly 9-20
83 Inspecting Duplex Mast 9-20
84 Reassembling Duplex Mast 9-21
9 Disassembling Triplex Mast 9-23
91 Disassembly Sequence 9-23
92 Suggestions for Disassembly 9-24
10 Inspecting Triplex Mast 9-25
11 Reassembling Triplex Mast 9-25
12 Inspecting and Adjusting Mast and Forks 9-28
121 Forks (all mast models) 9-28
122 Chain Tension Adjustment – Simplex Mast 9-29
123 Chain Tension Adjustment – Duplex Mast 9-30
124 Chain Tension Adjustment – Triplex Mast9-31
125 Clearance Adjustment for Lift Bracket9-32
126 Mast Clearance Adjustment9-36
127 Main Roller Shim Replacement – Simplex Mast9-39
128 Main Roller Shim Replacement – Duplex Mast 9-40
129 Main Roller Shim Replacement – Triplex Mast 9-41
1210 Mast Strip Adjustment 9-42
1211 Tilt Angle Adjustment9-43
1212 Lift Cylinder Stroke Adjustment9-44
13 Troubleshooting 9-45
14 Service Data9-46
141 Simplex Mast, Duplex Mast, Triplex Mast9-46
TABLE OF CONTENTS
TOC-8
Chapter 10 Service Data
1 Inspection Standards 10-1
2 Periodic Replacement of Parts 10-7
21 Critical Safety Parts10-7
3 Tightening Torques for Standard Bolts and Nuts 10-8
31 Metric fine thread 10-8
32 Metric coarse thread 10-10
4 Lubrication Instructions 10-12
41 Lubrication Chart 10-12
42 Recommended Oils and Greases 10-13
43 Capacity 10-13
5 Weight of Major Devices 10-14
6 Special tools10-15
Chapter 11 Panel Cabin
1 Battery Exchange or Battery Charging11-1
2 Cleaning Top Roof 11-1
3 Replacing Top Roof11-1
4 Maintenance11-1
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]