Manitou AXLE 212 Lift Truck Repair Manual 547983 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Manitou AXLE 212 Lift Truck Repair Manual 547983 – PDF DOWNLOAD
INTRODUCTION:
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit.
- However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.
- All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.
IMPORTANT:
- In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment
such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. - Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted
or accumulated grease.
TABLE OF CONTENTS:
Manitou AXLE 212 Lift Truck Repair Manual 547983 – PDF DOWNLOAD
INTRODUCTION 7
VERSION TRACKING 8
MANUAL APPLICABILITY AND SUPPORTED MODELS 8
SPECIFICATIONS 9
DEFINITION OF VIEWPOINTS 9
DATA PLATE 9
CONVERSION TABLES 10
TORQUE SPECIFICATIONS 11
COARSE PITCH 11
FINE PITCH 11
WHEEL NUT TIGHTENING TORQUES 12
MAINTENANCE 13
MAINTENANCE POINTS 13
MAINTENANCE POINTS (HEAVY DUTY) 14
OIL DRAINING MANDATORY PROCEDURE 15
CENTRAL HOUSING 15
PLANETARY GEAR REDUCTION 15
END-STOP PLIER SETTING 16
RETAINING SNAP RING FOR BORES 16
RETAINING SNAP RING FOR SHAFTS 16
MAINTENANCE INTERVALS 17
LUBRICANT & SEALANT SPECIFICATIONS 18
SAFETY PRECAUTIONS 19
TRUNNION 21
EXPLODED VIEW 21
DISASSEMBLY 21
ASSEMBLY 21
CHECKING WEAR AND REPLACING THE BRAKING DISCS 23
EXPLODED VIEW 23
DISASSEMBLY 24
ASSEMBLY 26
SPECIAL TOOLS 28
T1 28
T2 28
STEERING KNUCKLE ADJUSTMENT 29
EXPLODED VIEW 29
DISASSEMBLY 30
ASSEMBLY 31
(HEAVY DUTY) STEERING KNUCKLE ADJUSTMENT 33
EXPLODED VIEW 33
DISASSEMBLY 34
ASSEMBLY 36
DOUBLE U-JOINT 39
EXPLODED VIEW 39
DISASSEMBLY 40
ASSEMBLY 42
SPECIAL TOOLS 44
T1 44
T2 44
4 Dana Incorporated ASM-0025E – 212 Axle Service Manual
PLANETARY REDUCTION GEAR 45
EXPLODED VIEW 45
DISASSEMBLY 46
ASSEMBLY 50
SPECIAL TOOLS 54
T1 54
T2 54
T3 55
T4 56
T5 56
(HEAVY DUTY) PLANETARY REDUCTION GEAR 57
EXPLODED VIEW 57
DISASSEMBLY 58
ASSEMBLY 62
SPECIAL TOOLS 66
T1 66
T2 66
T3 67
T4 68
STEERING CYLINDER 69
WRENCH DIMENSIONS OPTIONS 69
EXPLODED VIEW 69
OPTICAL SENSOR AND MAGNETIC SENSOR 70
DISASSEMBLY 71
ASSEMBLY 74
ADJUSTING THE STEERING ANGLE 80
SPECIAL TOOLS 82
T1 82
T2 83
(HEAVY DUTY) STEERING CYLINDER 85
EXPLODED VIEW 85
DISASSEMBLY 86
ASSEMBLY 88
SPECIAL TOOLS 93
T1 93
T2 93
DIFFERENTIAL UNIT 95
EXPLODED VIEW 95
DISASSEMBLY 96
ASSEMBLY 98
HEAVY DUTY 101
SPECIAL TOOLS 102
T1 102
T2 102
T3 103
ASM-0025E – 212 Axle Service Manual Dana Incorporated 5
BEVEL PINION 105
EXPLODED VIEW 105
DISASSEMBLY 106
ASSEMBLY 109
SPECIAL TOOLS 115
T1 115
T2 116
T3 116
T4 117
T5 117
T6 118
T7 119
T8 120
T9 120
MANUAL EMERGENCY RELASE 121
EXPLODED VIEW 121
RELEASE 122
ADJUST 123
MECHANICAL PARKING BRAKE 125
EXPLODED VIEW 125
VIEWPOINT DEFINITION 126
DISASSEMBLY 127
ASSEMBLY 130
EXTERNAL HYDRAULIC NEGATIVE BRAKE 137
EXPLODED VIEW 137
DISASSEMBLY 138
ASSEMBLY 139
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE 141
EXPLODED VIEW 141
DISASSEMBLY 142
ASSEMBLY 144
INCOMING DRUM BRAKE 147
EXPLODED VIEW 147
DISASSEMBLY 148
ASSEMBLY 150
SPECIAL TOOLS 152
T1 152
T2 153
4″ INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS) 155
EXPLODED VIEW 155
DISASSEMBLY 156
ASSEMBLY 161
SPECIAL TOOLS 167
T1 167
T2 167
T3 168
NORMAL DIFFERENTIAL UNIT 169
EXPLODED VIEW 169
DISASSEMBLY 170
ASSEMBLY 172
SPECIAL TOOLS 175
T1 175
T2 175
T3 176
T4 176
6 Dana Incorporated ASM-0025E – 212 Axle Service Manual
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%) 177
EXPLODED VIEW 177
DISASSEMBLY 178
ASSEMBLY 181
SPECIAL TOOLS 185
T1 185
T2 185
T3 186
T4 186
HYDRAULIC DIFFERENTIAL LOCK 187
EXPLODED VIEW 187
DISASSEMBLY 188
ASSEMBLY 191
SPECIAL TOOLS 194
T1 194
T2 194
HYDRAULIC NEGATIVE BRAKE 195
EXPLODED VIEW 195
DISASSEMBLY 196
ASSEMBLY 200
INCORPORATED REDUCTION GEAR AND PINION 602 & 603 207
EXPLODED VIEW 207
DISASSEMBLY 208
ASSEMBLY 212
SPECIAL TOOLS 215
T1 215
T2 216
T2A 216
T2B 217
T3 218
T4 219
T5 220
T6 221
COUNTER REVOLUTION SENSOR (DROP-IN TYPE) 223
EXPLODED VIEW 223
DISASSEMBLY 224
ASSEMBLY 224
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