Manitou Aerial Work Platforms 100 SEC 2 120 SEC 2 78 SEC 2 Repair Manual – PDF DOWNLOAD
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Manitou Aerial Work Platforms 100 SEC 2 120 SEC 2 78 SEC 2 Repair Manual – PDF DOWNLOAD
GENERAL INSTRUCTIONS
• This section lists the safety instructions that must be followed when conducting repairs to a lifting platform.
• Any maintenance or repairs other than those detailed in Part 3 – MAINTENANCE in the INSTRUCTIONS MANUAL for the lifting platform must be performed by duly qualifi ed personnel (contact your dealer) and under optimum safety conditions to maintain the health of the operator and others and to prevent damage to the lifting platform.
• Provided that the lifting platform’s manufacturer does not proceed to check the maintenance or repair operations directly, the operator or the enterprise’s manager is responsible for the safety for these processes.
REPLACEMENT PARTS
• Our lifting platforms must only be serviced using MANITOU original parts. By authorising the use of
non-original parts, YOU RISK:
– From a legal point of view, being liable in the event of an accident.
– From a technical point of view, causing malfunctions and reducing the lifting platform’s service life.
• The use of counterfeit parts or components not approved by the manufacturer rescinds the benefi ts
of the contractual warranty. BY USING MANITOU ORIGINAL PARTS IN YOUR SERVICING OPERATIONS:
YOU BENEFIT from KNOW-HOW through its network, MANITOU provides the operator with:
– Know-how and skills
– Guaranty of the quality of the work performed
– Original replacement parts
– Assistance in preventive maintenance
– Eff ective diagnostic assistance
– Improvements from feedback of experiences
– Operating personnel training
– Only the MANITOU network knows the lifting platform’s design in detail and therefore has the best
technical capabilities for servicing it.
TABLE OF CONTENTS:
Manitou Aerial Work Platforms 100 SEC 2 120 SEC 2 78 SEC 2 Repair Manual – PDF DOWNLOAD
GENERAL INSTRUCTIONS AND SAFETY NOTICE
GENERAL INSTRUCTIONS 2
REPLACEMENT PARTS 3
TECHNICAL DOCUMENTATION 4
REPAIRS PROCEDURES 5
SYMBOLS 7
EQUIPMENT REQUIRED 8
AXLE REMOVAL
STEER AXLE COMPONENTS
– YOKE AND DRIVE MOTOR 2
– STEER CYLINDER 3
– STEER BELLCRANK 4
BRAKE REMOVAL
NON-STEER AXLE COMPONENTS
– DRIVE BRAKE 2
BRAKE RELEASE AND PUMP COMPONENTS
– BRAKE RELEASE HAND PUMP COMPONENTS 3
JIB – ACCESS PLATFORM REMOVAL
PLATFORM COMPONENTS
– PLATFORM 2
– PLATFORM EXTENSION 3
SCISSOR COMPONENTS
– SCISSOR ASSEMBLY, 78 SEC 2 4
– SCISSOR ASSEMBLY, 100 SEC 2 14
– SCISSOR ASSEMBLY, 120 SE 2 24
GROUND CONTROLS
– MANUAL PLATFORM LOWERING CABLE 36
HYDRAULIC SCHEMATIC DIAGRAMS
HYDRAULIC SCHEMATICS
– 78 SEC 2 (FROM SERIAL NUMBER 910662) 2
– 100 SEC 2 (FROM SERIAL NUMBER 917098) 3
– 120 SE 2 (FROM SERIAL NUMBER 915526) 3
LEGENDS
– INTRODUCTION 2
– ELECTRICAL COMPONENT LEGEND
78 SEC 2 (FROM SN 910662)
100 SEC 2 (FROM SN 917098)
120 SE 2 (FROM SN 915526) 3
– WIRE COLOR LEGEND 5
– WIRING DIAGRAM – GROUND AND PLATFORM CONTROLS 6
– LIMIT SWITCH LEGEND 7
– ELECTRICAL SYMBOLS LEGEND 8
ELECTRICAL SCHEMATIC
– 78 SEC 2 (FROM SN 910662)
100 SEC 2 (FROM SN 917098)
120 SE 2 (FROM SN 915526)) 9
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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