Linkbelt E30 Articuled Truck Shop Manual 1006 – PDF DOWNLOAD
FILE DETAILS:
Linkbelt E30 Articuled Truck Shop Manual 1006 – PDF DOWNLOAD
Language : English
Pages : 328
Downloadable : Yes
File Type : PDF
Size: 3.65 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Linkbelt E30 Articuled Truck Shop Manual 1006 – PDF DOWNLOAD
How to order Spare Parts:
The following information is required to ensure the correct part
is delivered:
1. Type of vehicle (i.e. Dump or Ejector)
2. Year of Manufacture
3. Supply as much of the following information as possible:
A) Model No.
B) Body Type
C) Front Chassis No.
D) Rear Chassis No.
E) Serial No.
F) Engine Type
G) Engine Serial No.
H) Transmission Type
I) Transmission Serial No.
4. Page in Part Book (i.e.5:5)
5. Part No. and Item No. (i.e. 3 and 530102)
Part Name (Torque Rod Locating Pin)
6. Quantity Required
8. Means of Transportation
9. Address
TABLE OF CONTENTS:
Linkbelt E30 Articuled Truck Shop Manual 1006 – PDF DOWNLOAD
GENERAL INFORMATION (Specification) 1
General Information (E30 Ejector) 5
Contents 7
Specifications 9
ENGINE 10
Engine and Mounting 10
Description 14
Removal 14
Disassembly 15
Inspection 15
Assembly 16
Installation 16
Maintenance 17
Oil Level Check 17
Induction System 18
Description and Operation 19
Maintenance 19
Exploded view of a Air Cleaner 20
Disassembly 21
Cleaning Methods 21
Recommendations 22
Cooling System 24
Description 25
Operation 25
Preventative Maintenance 25
Cleaning the Cooling System 26
Recommended Coolants 27
Antifreeze Table (Gal/Fahrenheit) 28
Antifreeze Table (Litres/Celsius) 30
Diagnosis Chart 31
Radiator and Mounting 32
Removal 33
Exploded view of Radiator Assembly 34
Disassembly 35
Inspection 35
Assembly 35
Installation 36
Cleaning 36
Servicing – Special Torque Specifications 37
Coolant Fill Instructions 38
Transmission Oil Cooler 40
Description and Operation 41
Removal 41
Cleaning and Disassembly 42
Assembly 43
Installation 43
Service Tools 43
Hydraulic Oil Cooler 44
Description and Operation 45
Removal 45
Cleaning and Inspection 45
Installation 46
Maintenance 46
AXLES, WHEELS AND TIRES 47
Drive Lines 47
Description 50
Removal 50
Disassembly 50
Inspection 51
Assembly 52
Installation 53
Maintenance 54
Slip Joints 54
Periodic Inspection 54
Service Tools 54
Special Torque Specifications 55
Diagnosis Chart 55
Differential 57
Description 57
Limited Slip Assembly 57
Operation 58
Removal 58
Exploded view of a Front and Rear Differential 59
Installation 60
Disassembly 61
Inspection 62
Assembly 63
Gleason Gear Tooth System 68
Differential Diagnosis 69
Special Torque Specifications 69
Diagnosis Chart 69
Inter Axle Differential 71
Description 71
Removal and Installation 71
Installation 71
Exploded view of a Center Differential, Standard Type, Limited Slip Type 72
Disassembly 74
Inspection 77
Assembly 78
Gleason Gear Tooth System 86
Differential Diagnosis 87
Diagnosis Chart 88
Special Torque Specifications 90
Front Axle 91
Operation 91
Removal and Disassembly 92
Inspection 94
Assembly and Installation 94
Maintenance 96
Axle Diagnosis 96
Diagnosis Chart 97
Special Torque Specifications 97
Intermediate Axle 99
Removal 101
Disassembly 102
Inspection 102
Assembly 102
Axle Diagnosis 102
Maintenance 102
Rear Axle 102
Disassembly of Intermediate Axle 103
Disassembly of Rear Axle 104
Wheel Brake 105
Description and Operation 105
General Inspection 105
Exploded View of a Typical Brake Head 106
Brake Pad Removal and Installation 107
Brake Removal and Disassembly 108
Assembly 108
Installation 109
Bleeding 110
Maintenance 110
Special Torque Specifications 110
Wheel Rim and Tire 111
Description and Operation 112
Preparation for Servicing 112
Removing Tire and Rim Assembly from Machine 112
Dismounting Tire from Rim 113
Inspection 114
Mounting Tire on Rim 115
Mounting Tire and Rim Assembly on Machine 116
Tire Inflation 116
Tire and Wheel Rim Maintenance 117
Tire Care 118
Maintenance 119
Tubeless Tire Leak Diagnosis 120
Tire Inflation Pressures – General 121
Special Torque Specifications 121
Outline 121
Inflation Procedure 123
Special Tool 125
Special Torque Specifications 125
TRANSMISSION 127
Transmission and Mounting 127
Description 128
Removal 128
Disassembly 129
Inspection 129
Assembly 129
Installation 130
Maintenance 131
Special Torque Specifications 131
FORE BODY AND CAB 133
Front Suspension 133
Description 134
Removal 134
Disassembly 135
Assembly 135
Installation 135
Hydraulic Oil Tank 139
Description 140
Removal 140
Installation 141
Exploded view of the Diffuser Assembly 142
Exploded view of the Filter Assembly 143
Fuel Tank 145
Description 146
Operation 146
Removal 146
Installation 147
Maintenance 147
Exploded view of Filler Cap 148
Front Suspension Charging 149
Suspension Cylinders Charging Procedure 149
Articulation Oscillation Pivot 151
Removal 152
Assembly 154
Assembly Steering Ram Pivot 154
Assembly of Slew Bearing 155
Inspection 155
Maintenance 155
Hood and Fenders 157
Removal 158
Installation 158
Maintenance 158
Wheel Arches 159
Removal 160
Installation 160
Maintenance 160
Cab and Mounting 161
Description 162
Removal 162
Assembly of the Cab Fig 1b 163
Assembly of the Cab Fig 1c 164
Cab Fixing Positions Fig 2 165
Battery Box and Mounting 167
Removal 168
Charging the Battery 168
Installation 168
Heater/Air Conditioning 169
Exploded View, Internal Section of Heater/AC Combined Unit 170
Description 171
Maintenance 171
Drivers Seat 173
Grammar Cab Seat 175
Removal 175
Installation 175
Auxilary Cab Seat 175
Removal 175
Installation 175
View of Auxilary Cab Seat Adjustment 176
Exhaust System 177
Removal 178
Installation 178
REAR BODY 179
Ejector Plate Maintenance 179
Description 180
Adjustment 180
Top Roller Assembly Headboard Fig 3 181
Bottom Roller Assembly Headboard is non-adjustable Fig 4 181
Maintenance 182
Fault Finding 182
Special Torque Specifications 182
Tailgate and Maintenance 183
Description 184
Removal 184
Assembly 184
Maintenance 185
HYDRAULIC PLANT 187
Hydraulic Pressure Adjustment 187
Description 188
Main Hydraulic Circuit (E30 Ejector) 189
Main Hydraulic Pump 195
Removal 196
Installation 196
Maintenance 196
Pilot Operated Spool Valve 197
Removal 198
Assembly 198
Pilot Operated Spool Valve 6:3a 199
Removal 200
Assembly 200
Steering System 201
Description 202
Filling and Bleeding the Steering System 203
Maintenance 203
Pressure Filter 6:4a 205
Description 206
Operation 206
Maintenance 206
Special Torque Specifications 207
Steering Valve 6:4b 209
Description 211
Operation 211
Removal 212
Disassembly 213
Exploded View of a Steering Valve 214
Inspection 215
Assembly 216
Installation 219
Filling and Bleeding the Steering System 221
Special Torque Specifications 222
Special Tool 222
Condition, Reason, Remedy 223
Steering Cylinder 6:4c 225
Description 226
Operation 226
Removal 226
Disassembly 227
Inspection 227
Assembly 228
Installation 228
Maintenance 229
Special Tools – Special Torque Specifications 229
Steering Flow Amp 6:4d 231
Removal 233
Assembly 233
Maintenance 233
Service Brake 235
Description and Operation 236
Removal 236
Assembly 237
Pressure Reducing Valve and Accumulator 239
Removal 240
Maintenance 240
Service Brake Accumulator 241
Removal 242
Maintenance 242
Park Brake Lever Accumulator 243
Removal 244
Maintenance 244
Park Brake 245
Removal 246
Installation 246
Assembly of Brake Disc 247
Removal 248
Installation 248
Latest Style of Park Brake Assembly fitted to front of Intermediate Axle 249
ELECTRICAL PLANT 251
Circuit Diagrams 251
E30 Ejector Cab Seat Harness 252
E30 Ejector Cab Harness A 253
E30 Ejector Rear Lighting Harness 254
E30 Ejector 14 Pole Link Over 255
E30 Ejector Steering Column (37) NEW Harness 256
E30 Ejector Steering Column (16) NEW Harness 257
E30 Ejector Roof Harness 258
E30 Ejector NEW ZF Cab Harness 259
E30 Ejector NEW Dash and ZF Harness 260
E30 Ejector Steering Column (37) NEW Harness 264
Wiring Diagram for Heater – Air Conditioning System with Radiator Mount Condenser 265
Alternator 267
Removal 268
Installation 268
Starter Motor 269
Removal 270
Installation 270
Electrical Switches and Sensors 271
Description 272
Internal view of the E30 Cab showing Instrument Layout 274
Digital Display 276
Lighting 279
Front Head Lights 280
Removal 280
Installation 280
Rear Brake/Indicator/Tail Light 280
Removal 280
Installation 280
Assembly of the Rear Lights and Fixings 281
Rear Reversing/Fog Light 282
Removal 282
Installation 282
Rear Reversing Alarm 282
Removal 282
Installation 282
Side Marker Lights 283
Removal 283
Installation 283
Front Work Lights 283
Removal 283
Installation 283
View of Side Marker Light 284
Assembly of the Front Work Light and Fixings 285
CCTV 287
Description 288
Removal 288
Installation 289
Maintenance 290
Fault Finding 290
Mounting position of CCTV Camera 291
Circuit Diagram for CCTV System 292
Radio/Cassette 295
Wiring Diagram (RM9624) 296
Description 297
Removal 297
Installation 297
Maintenance 298
Blocking Diode (RM9624) 299
Installation 299
Specifications 300
Speakers 301
Wiring Diagram 302
Description 303
Removal 303
Installation 303
Specifications 304
MISCELLANEOUS 305
Lubrication System 305
Daily/Weekly 306
Monthly/3 Monthly 307
6 Monthly/Annually 308
Lubrication and Miscellaneous Servicing 309
Lubrication and Service Chart 309
Miscellaneous Servicing Information 311
Every 10 Hours of Operation (Daily) 311
After First 100 Hours of Operating New or Rebuilt Components 312
Every 250 Hours of Operation (Monthly) 312
Every 1000 Hours of Operation (6 Months) 313
Every 2250 Hours of Operation (Annually) 313
Engines and Transmissions 313
Recommended Lubricants 314
Lubricant Grade Selection Guide at Ambient (Start Up) Temperature 315
Notes on Recommended Lubricants and Lubricant Grade Selection Tables 316
Axle Bolt and Nut Torque Specification 317
Torque Limits In Nm (Ibf ft) 317
Metric ISO Thread DIN 13 317
Special Torque Specifications 320
Standard Bolt and Nut Torque Specification 321
Recommended Maximum Torques (Imperial) +/- 10% 322
Unit Storage 325
General 325
Temporary Storage 325
Extended Storage – Under Six Months 325
Extended Storage – Over Six Months 326
Removal from Extended Storage 326
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V