Liebherr ZF-AS Tronic Automatic Transmission ZF 12 AS 2302 2530 2531 ZF 16 AS 2602 Service Manual 899501708 – PDF DOWNLOAD
FILE DETAILS:
Liebherr ZF-AS Tronic Automatic Transmission ZF 12 AS 2302 2530 2531 ZF 16 AS 2602 Service Manual 899501708 – PDF DOWNLOAD
Language : English
Pages : 156
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr ZF-AS Tronic Automatic Transmission ZF 12 AS 2302 2530 2531 ZF 16 AS 2602 Service Manual 899501708 – PDF DOWNLOAD
1 Brief description of the ZF-AS TRONIC
2 Transmission system and its components
2.1 System design
2.2 Transmission* and shift system
2.2.1 Description of transmission
2.2.2 Description of shift system
2.2.3 Technical data, 16-speed – direct drive
2.2.4 Technical data, 16-speed – overdrive
2.2.5 Technical data, 12-speed, short- direct drive
2.2.6 Technical data, 12-speed, short- overdrive
2.2.7 Technical data, 12-speed, long- direct drive
2.2.8 Technical data, 12-speed, long- overdrive
2.2.9 Technical data, 10-speed, bus – direct drive
2.2.10 Technical data, 10-speed, bus – overdrive
2.2.11 Technical data, 12-speed, bus- overdrive
2.3 Transmission components
2.3.1 Transmission actuator
2.3.2 Clutch actuator
2.4 Peripheral components
2.4.1 Range selector
2.4.2 Electronic module (ZF E module)
2.4.3 Display
2.5 Auxiliaries
2.5.1 Intarder
2.5.1.1 General
2.5.1.2 Mechanical interface
2.5.1.3 Oil grade and oil volume
2.5.1.4 Coolant connection
2.5.1.5 Pneumatic interface
2.5.1.6 Electrical interface
2.5.1.7 Communications interface
2.5.1.8 Speedo signal
2.5.2 PTOs
2.5.2.1 Clutch-dependent PTOs
2.5.2.2 Roadspeed-dependent PTOs
2.5.2.3 Engine-dependent PTOs
2.5.2.4 Retrofitting
3 Description of function
3.1 Basic function
3.1.1 Shift engagement characteristics / ignition on
3.1.2 Gear selection when at a standstill
3.1.2.1 Shifting from neutral
* For transmission designations, refer to Annex
1328 765 101c 2002-09
Zi-~TROJltliC®
3.1.2.2 Shifting from one gear to another
3.1.2.3 Shifting to neutral
3.1.3 Setting off
3.1.4 Gear selection during travel
3.1.4.1 Upshifts
3.1.4.2 Downshifts
3.1.5 Manoeuvring
3.1.6 Protective functions
3.1.6.1 Engine protection functions
3.1.6.2 Clutch overload protection
3.1.7 Activating PTOs
3.1.7.1 Engaging PTO
3.1.7.2 Disengaging PTO
3.1.8 Ignition off
3.2 Automatic drive program
3.2.1 Activating automatic drive program
3.2.2 Automatic selection of setting off gear
3.2.3 Automatic gear change
3.2.4 Deactivating automatic drive program
3.3 ZF-AS TRONIC malfunction concept
3.3.1 Principles
3.3.2 System analyses undertaken
3.3.3 Clutch actuator concept
3.3.4 Transmission control concept
3.3.5 Interface concept
3.3.6 Driving modes investigated
3.4 Error responses
3.5 Diagnosis
3.5.1 Error memory
3.5.2 On-board diagnosis
3.5.3 Off-board diagnosis
4 Installation
Transmission installation investigation
Standard transmission installation drawings
PTO + emergency steering pump installation drawings
Input shafts
Clutch bell housing
Clutch
Clutch release device
Engine connection
Suspension
Transmission installation angle
Propshaft connection
Torsional vibrations
Bending vibrations
Cover I protective floor panels
Additional brackets
Fording ability
Accessibility
Additional guidelines for vehicle body manufacturer
Vehicle wiring
Temperatures
Permissible ambient temperatures on transmission
Permissible oil temperatures
Causes of excess oil temperatures
Additional transmission cooling
Use in sub-zero temperatures
Storing the transmission
Oil fill
Electrics
System layout and circuit diagrams
Description of connectors
Transmission end connector
Power supply connector to vehicle
Power supply voltages
CAN bus installation
Quality requirements of wiring
Connector and mating connector designations
Other electrical interfaces on the ZF-ASTRONIC
Neutral switch (S12)
Speedo sensor
CAN signals
EMC
Pneumatics
Auxiliaries
ZF-Intarder
Third party retarder
ZFPTOs
Third party PTOs
Transmission installation on assembly belt
Transport
Supplying the main transmission
Anti-corrosive protection
Subsequent paintwork
Assembly of engine, clutch and transmission
EOL (End Of Line) programming
Delivery check
2002-09
Zi-~TROJltliC® Table of contents
4.8 Additional information
4.8.1 Operating and maintenance instructions
4.8.2 Vehicle handover to end customer
4.9 Application and documentation
4.9.1 Application
4.9.2 ZF documentation
4.9.3 Type plate
4.9.4 Explanation for ZF documentation
5 Annex
5.1 Designations for AS-transmission
5.2 AS transmission program
5.2.1 AS transmission program for trucks
5.2.2 AS transmission program for buses
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.V