Liebherr Wheel Loader L586-461 Operator’s manual 40351 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L586-461 Operator’s manual 40351 – PDF DOWNLOAD
Language : English
Pages :371
Downloadable : Yes
File Type : PDF
Size: 85.1 MB
DESCRIPTION:
Liebherr Wheel Loader L586-461 Operator’s manual 40351 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L586
Type no.:461
from serial number:40351
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L586-461 Operator’s manual 40351 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 Overview of the complete machine 19
1.2 Technical data 21
1.2.1 Information on vibrations 21
1.2.2 Sound emission 22
1.2.3 Engine 22
1.2.4 Electrical system 22
1.2.5 Travel drive 23
1.2.6 Axles 23
1.2.7 Braking 24
1.2.8 Steering 24
1.2.9 Working hydraulics 25
1.2.10 Working attachment 25
1.2.11 Driver’s cab 25
1.2.12 Heating, air conditioning 26
1.2.13 Air conditioning 26
1.2.14 Diesel particle filter 26
1.2.15 Refuelling pump 26
1.2.16 Towing device 27
1.2.17 Ballast 27
1.2.18 Tyres 28
1.2.19 Snow chains or guard chains 30
1.2.20 Tyres with foam 30
1.2.21 Complete machine with bucket (Z kinematics) 30
1.2.22 Attachment – light material bucket 32
1.2.23 Attachment – forklift 33
copyright ® Liebherr-Werk Bischofshofen GmbH 2016
copyright ® Liebherr-Werk Bischofshofen GmbH 2016
L 586-461 / 40351 LIEBHERR 1
Contents
Contents
Operator’s manual
2 Safety warnings, signs 37
21 Warning symbols 37
21.1 Other designations 37
2.1.2 Additional rules and guidelines 38
2.2 Proper use 38
2.3 Signs on the machine 38
2.3.1 Safety signs 39
2.3.2 Information decals 42
23.3 Type plates 49
2.4 Safety instructions 50
2.41 General safety instructions 50
2.42 Instructions on preventing crushing injuries and burns 51
2.4.3 Instructions on preventing fires and explosions 52
2.4.4 Safety instructions for start-up 52
2.4.5 Safety precautions during start-up 53
2.46 Instructions for safe working 53
2.47 Safety instructions for driving on slopes 54
2.48 Parking safely 54
2.49 Transporting the machine safely 55
2.4.10 Towing the machine safely 55
2.4.11 Measures for ensuring safe maintenance 56
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 58
2.4.13 Safety instructions for welding work on the machine 58
2.4.14 Instructions for working safely on the attachment 59
2.4.15 Safety instructions for transporting the machine by crane 59
2.4.16 Safe maintenance of hydraulic hoses and hose lines 60
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 60
2.4.18 Attachments and accessories 61
2.4.19 Protection against vibrations 61
2.4.20 See and be seen 62
3 Handling and operation 65
3.1 Control elements 65
3.1.1 Driver’s cab 65
12
copyright ® Liebher-Werk Bischofshofen GmbH 2016
LIEBHERR L 586461 / 40351
LBH/11837108/04/06-2016/en
LBH/11837108/04/06-2016/en
LBH/11837108/04/06-2016/en
Operator’s manual Contents
3.2 Handling 67
3.2.1 Battery main switch 87
3.2 Handling 67
3.2.1 Battery main switch 87
3.2.2 Articulation lock 67
3.2.3 Cab access 69
3.2.4 Right hinged window 70
3.2.56 Emergency exit 71
3.2.6 Driver’s seat with mechanical suspension 72
3.2.7 Driver’s seat with pneumatic suspension 77
3.2.8 Driver’s seat with active suspension 83
3.2.9 Seat belt 91
3.2.10 Steering wheel 92
3.2.11 Control panel 93
3.2.12 Start switch 95
3.2.13 Electronic drive interlock 95
3.2.14 Driver identification 99
3.2.15 Steering column switch 101
3.2.16 Lighting 103
3.2.17 Interior cab lighting 106
3.2.18 Display unit 107
3.2.19 Mechanical hour meter 127
3.2.20 Control units 128
3.2.21 Buttons/switches for optional equipment 138
3.2.22 LIEBHERR control lever 141
3.2.23 Control lever for additional working functions 146
3.2.24 Heater/air conditioner 147
3.2.25 Rear window heater and mirror heater (optional) 151
3.2.26 Interior and exterior mirrors 152
3.2.27 Sun visor 152
3.2.28 Radio 153
3.2.29 Windscreen wiper and washer system 154
3.2.30 Liebherr automatic central lubrication system 156
3.2.31 Back-up alarm 160
3.2.32 Reversible fan drive 163
3.2.33 LIiDAT 165
3.2.10 Steering wheel 92
3.2.11 Control panel 93
3.2.12 Start switch 95
3.2.13 Electronic drive interlock 95
3.2.14 Driver identification 99
3.2.15 Steering column switch 101
3.2.16 Lighting 103
3.2.17 Interior cab lighting 106
3.2.18 Display unit 107
3.2.19 Mechanical hour meter 127
3.2.20 Control units 128
3.2.21 Buttons/switches for optional equipment 138
3.2.22 LIEBHERR control lever 141
3.2.23 Control lever for additional working functions 146
3.2.24 Heater/air conditioner 147
3.2.25 Rear window heater and mirror heater (optional) 151
3.2.26 Interior and exterior mirrors 152
3.2.27 Sun visor 152
3.2.28 Radio 153
3.2.29 Windscreen wiper and washer system 154
3.2.30 Liebherr automatic central lubrication system 156
3.2.31 Back-up alarm 160
3.2.32 Reversible fan drive 163
3.2.33 LIiDAT 165
3.3 Operation 166
copyright ® Liebherr-Werk Bischofshofen GmbH 2016
L 586-461 / 40351 LIEBHERR 13
Contents Operator’s manual
L 586-461 / 40351 LIEBHERR 13
Contents Operator’s manual
3.3.1 Daily start-up 166
3.3.2 Starting the engine 168
3.3.3 Driving 172
3.3.4 Shutting down the machine 188
3.3.5 Automatic engine shutdown 190
3.3.6 Operating the lift arms 191
3.3.7 Diesel particulate filter 198
3.3.8 Filling the tank using the filling pump 202
3.4 Working methods 205
3.4.1 Picking up and moving material 205
3.4.2 Transporting and moving material 206
3.4.3 Grading work 208
3.44 Loading a heap 209
3.45 Removing material from a slope or wall 21
3.4.6 Loading a transport vehicle 212
3.4.7 Excavation 216
3.5 Fitting and removing the attachment 219
3.5.1 Operating the quick-change device with the control lever for additional
3.5.1 Operating the quick-change device with the control lever for additional
working functions 219
3.5.2 Operating the quick-change device with the quick-change device button 225
3.5.3 Operating the quick-change device with comfort or button control 231
3.6 Transport 240
3.6.1 Transporting the machine 240
3.7 Emergency operation 245
3.7.1 Towing the machine 245
3.7.2 Emergency steering 250
3.7.3 Jump starting 251
4 Malfunctions 253
4.1 Servicecodes 253
4.1.1 Service code indication on the display 253
4.2 Problems – Cause – Remedy 272
42.1 Visible and audible warning signals 272
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 273
4.3 Problem remedy 275
copyright © Liebherr-Werk Bischofshofen GmbH 2016
14 LIEBHERR L 586461 / 40351
14 LIEBHERR L 586461 / 40351
LBH/11837108/04/06-2016/en
LBH/11837108/04/06-2016/en
LBH/11837108/04/06-2016/en
Operator’s manual Contents
4.3.1 Replacing fuses 275
Maintenance 281
5.1 Maintenance and inspection schedule 281
5.2 Filling quantities and lubrication chart 286
5.2.1 Recommended lubricants 286
5.2.2 Recommended operating fluids 286
52.3 Lubrication chart 287
5.3 Lubricants and fuels 290
5.3.1 General information on changing lubricants and fuels 290
4.3.1 Replacing fuses 275
Maintenance 281
5.1 Maintenance and inspection schedule 281
5.2 Filling quantities and lubrication chart 286
5.2.1 Recommended lubricants 286
5.2.2 Recommended operating fluids 286
52.3 Lubrication chart 287
5.3 Lubricants and fuels 290
5.3.1 General information on changing lubricants and fuels 290
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 290
5.3.3 Diesel fuels 291
5.3.4 Lubricating oils for diesel engines 292
5.3.6 Coolants for diesel engines 294
5.3.6 Hydraulic oil 297
5.3.7 Lubricating oils for splitter boxes 300
5.3.8 Lubricating oils for transmissions 301
5.3.9 Lubricating oils for axles 302
5.3.10 Lubrication grease and other lubricants 302
5.4 Preparatory tasks for maintenance 305
54.1 Safety precautions for maintenance 305
5.4.2 Maintenance positions 306
5.4.3 Opening the service hatches, doors and hoods 307
5.4.4 Turning off the battery main switch 31
5.5 Complete machine 312
5.5.1 Remove loose parts, dirt, ice and snow from the machine 312
5.5.2 Checking the machine for external damage 312
5.5.3 Making sure the bolted connections are tight 312
5.5.4 Sealing leaks 312
harmless hydraulic fluids 290
5.3.3 Diesel fuels 291
5.3.4 Lubricating oils for diesel engines 292
5.3.6 Coolants for diesel engines 294
5.3.6 Hydraulic oil 297
5.3.7 Lubricating oils for splitter boxes 300
5.3.8 Lubricating oils for transmissions 301
5.3.9 Lubricating oils for axles 302
5.3.10 Lubrication grease and other lubricants 302
5.4 Preparatory tasks for maintenance 305
54.1 Safety precautions for maintenance 305
5.4.2 Maintenance positions 306
5.4.3 Opening the service hatches, doors and hoods 307
5.4.4 Turning off the battery main switch 31
5.5 Complete machine 312
5.5.1 Remove loose parts, dirt, ice and snow from the machine 312
5.5.2 Checking the machine for external damage 312
5.5.3 Making sure the bolted connections are tight 312
5.5.4 Sealing leaks 312
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 312
5.5.6 Replacing VCI capsules 313
5.6 Diesel engine 314
5.6.1 Checking the engine oil level 314
5.6.2 Changing the engine oil 314
copyright ® Liebherr-Werk Bischofshofen GmbH 2016
artificial fertilizers 312
5.5.6 Replacing VCI capsules 313
5.6 Diesel engine 314
5.6.1 Checking the engine oil level 314
5.6.2 Changing the engine oil 314
copyright ® Liebherr-Werk Bischofshofen GmbH 2016
L 586-461 /40351 LIEBHERR 15
Contents Operator’s manual
5.6.3 Changing the engine oil filter 315
Contents Operator’s manual
5.6.3 Changing the engine oil filter 315
5.6.4 Checking the engine heating flange 317
5.6.5 Changing the fuel pre-filter 317
5.6.6 Changing the fuel fine filter 319
5.6.7 Draining off condensate from the fuel pre-filter 320
5.6.8 Bleeding the fuel system 321
5.6.9 Draining off condensate and sediment from the fuel tank 324
5.6.10 Cleaning the air filter service cap and dust extraction valve 325
5.6.10 Cleaning the air filter service cap and dust extraction valve 325
5.6.11 Changing the air filter main element 326
5.6.12 Changing the air filter secondary element 327
5.6.12 Changing the air filter secondary element 327
5.7 Splitter box 329
5.7.1 Checking the oil level in the splitter box 329
5.7.1 Checking the oil level in the splitter box 329
5.8 Cooling system 330
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 330
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 330
5.8.2 Cleaning the cooling system 335
5.8.3 Changing the coolant 336
5.9 Working hydraulics 339
5.9.1 Checking the oil level in the hydraulic tank 339
5.9.1 Checking the oil level in the hydraulic tank 339
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 340
5.10 Steering system 342
5.10.1 Testing the steering 342
5.10.1 Testing the steering 342
5.11 Brake system 343
5.11.1 Testing the service brake and parking brake 343
5.11.1 Testing the service brake and parking brake 343
5.12 Electrical system 345
5.12.1 Checking the indicator lamps 345
5.12.2 Checking the lights 345
5.12.1 Checking the indicator lamps 345
5.12.2 Checking the lights 345
5.13 Transmission 346
5.13.1 Checking the transmission oil level 346
5.13.1 Checking the transmission oil level 346
5.14 Axles and tyres 348
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 348
5.14.2 Checking the cardan shafts 348
5.14.3 Checking the tyre pressure 349
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 348
5.14.2 Checking the cardan shafts 348
5.14.3 Checking the tyre pressure 349
5.15 Central lubrication system 351
5.16.1 Checking the lubrication system grease reservoir level 351
5.16.1 Checking the lubrication system grease reservoir level 351
copyright © Liebherr-Werk Bischofshofen GmbH 2016
16 LIEBHERR L 586-461 / 40351
16 LIEBHERR L 586-461 / 40351
LBH/11837108/04/06-2016/en
LBH/11837108/04/06-2016/en
LBH/11837108/04/06-2016/en
Operator’s manual
Contents
5.15.2 Checking the pipes, hoses and lubrication points of the lubrication
system 352
5.15.3 Checking whether metered quantities are adequate at the bearing
5.15.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 352
5.16 Cab, heating and air-conditioning 353
5.16.1 Greasing the cab door hinges 353
5.16.2 Checking / topping up the windscreen washer reservoir 353
5.16.3 Cleaning the fresh air and recirculated air filter 354
5.16.4 Changing the fresh air and recirculated air filter 355
5.17 Lift arms and quick-change device 357
5.17.1 Lubricating the lift arms and attachment 357
5.16 Cab, heating and air-conditioning 353
5.16.1 Greasing the cab door hinges 353
5.16.2 Checking / topping up the windscreen washer reservoir 353
5.16.3 Cleaning the fresh air and recirculated air filter 354
5.16.4 Changing the fresh air and recirculated air filter 355
5.17 Lift arms and quick-change device 357
5.17.1 Lubricating the lift arms and attachment 357
5.17.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 357
5.17.3 Lubricating and testing the quick-change device 359
5.18 Cleaning the machine 361
5.18.1 Washing the machine 361
5.19 Corrosion protection 363
5.19.1 Protecting the piston rods from corrosion 363
5.19.2 Protecting the fuel tank from corrosion 363
5.20 Deactivating the machine 364
Index 365
arms 357
5.17.3 Lubricating and testing the quick-change device 359
5.18 Cleaning the machine 361
5.18.1 Washing the machine 361
5.19 Corrosion protection 363
5.19.1 Protecting the piston rods from corrosion 363
5.19.2 Protecting the fuel tank from corrosion 363
5.20 Deactivating the machine 364
Index 365
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
