Liebherr Wheel Loader L580-459 (USA CAN) Operator’s manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L580-459 (USA CAN) Operator’s manual – PDF DOWNLOAD
Language : English
Pages :394
Downloadable : Yes
File Type : PDF
Size: 91.1 MB
DESCRIPTION:
Liebherr Wheel Loader L580-459 (USA CAN) Operator’s manual – PDF DOWNLOAD
Preface
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1 – Product description
- Chapter 2 – Safety regulations
- Chapter 3 – Handling and operation
- Chapter 4 – Malfunctions
- Chapter 5 – Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating and maintenance manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating and maintenance manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating and maintenance manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
On some pictures, protective devices and covers have been removed for a better view.
We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L580-459 (USA CAN) Operator’s manual – PDF DOWNLOAD
Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 20
1.2.5 Travel drive 21
1.2.6 Axles 21
1.2.7 Braking 22
1.2.8 Steering 22
1.2.9 Working hydraulics 23
1.2.10 Working attachment 23
1.2.11 Driver’s cab 23
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 24
1.2.14 Diesel particle filter 24
1.2.15 Refuelling pump 24
1.2.16 Towing device 25
1.2.17 Ballast 25
1.2.18 Tyres 26
1.2.19 Snow chains or guard chains 28
1.2.24 Attachment – high dump bucket 33
1.2.25 Attachment – forklift 35
copyright© Liebherr-Werk Bischofshofen GmbH 2016
L 580-459 (USA / CAN) / 40351 llEBHERR 9
Contents Operator’s manual
1.2.26 Attachment – timber grabber 36
2 Safety warnings, signs 39
2.1 Warning symbols 39
2.1.1 Other designations 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Signs on the machine 40
2.3.1 Safety signs 41
2.3.2 Information decals 44
2.3.3 Type plates 51
2.4 Safety instructions 52
2.4.1 General safety instructions 52
2.4.2 Instructions on preventing crushing injuries and burns 53
2.4.3 Instructions on preventing fires and explosions 54
2.4.4 Safety instructions for start-up 54
2.4.5 Safety precautions during start-up 55
2.4.6 Instructions for safe working 55
2.4.7 Safety instructions for driving on slopes 56
2.4.8 Parking safely 56
2.4.9 Transporting the machine safely 57
2.4.10 Towing the machine safely 57
2.4.11 Measures for ensuring safe maintenance 58
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 60
2.4.13 Safety instructions for welding work on the machine 60
2.4.14 Instructions for working safely on the attachment 61
2.4.15 Safety instructions for transporting the machine by crane 61
2.4.16 Safe maintenance of hydraulic hoses and hose lines 61
copyright© Liebherr-Werk Bischofshofen GmbH 2016
10 llEBHERR L 580-459 (USA / CAN) / 40351
Operator’s manual Contents
3 Handling and operation 65
3.1 Control elements 65
3.1.1 Driver’s cab 65
3.2 Handling 67
3.2.1 Battery main switch 67
3.2.2 Articulation lock 67
3.2.3 Cab access 69
3.2.4 Right hinged window 70
3.2.5 Emergency exit 71
3.2.6 Driver’s seat with mechanical suspension 72
3.2.7 Driver’s seat with pneumatic suspension 77
3.2.8 Driver’s seat with active suspension 83
3.2.9 Seat belt 91
3.2.10 Steering wheel 92
3.2.11 Control panel 93
3.2.12 Start switch 95
3.2.13 Electronic drive interlock 95
3.2.14 Driver identification 99
3.2.15 Steering column switch 101
3.2.16 Lighting 103
3.2.17 Interior cab lighting 106
3.2.18 Display unit 107
3.2.19 Mechanical hour meter 127
3.2.20 Control units 128
3.2.21 Buttons/switches for optional equipment 138
3.2.22 LIEBHERR control lever 141
3.2.23 Control lever for additional working functions 146
3.2.24 Heater/air conditioner 147 3.2.29 Windscreen wiper and washer system 154
3.2.30 LIEBHERR automatic lubrication system 156
3.2.31 Back-up alarm 160
copyright© Liebherr-Werk Bischofshofen GmbH 2016
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Contents Operator’s manual
3.2.32 Reversible fan drive 163
3.2.33 LiDAT 165
3.3 Operation 166
3.3.1 Daily start-up 166
3.3.2 Starting the engine 168
3.3.3 Driving 172
3.3.4 Shutting down the machine 187
3.3.5 Automatic engine shutdown 190
3.3.6 Operating the lift arms 190
3.3.7 Diesel particulate filter 198
3.3.8 Filling the tank using the filling pump 202
3.3.9 High dump bucket 203
3.3.10 Forklift 206
3.3.11 Timber grabber 209
3.3.12 2-in-1 steering 210
3.4 Working methods 214
3.4.1 Picking up and moving material 214
3.4.2 Transporting and moving material 215
3.4.3 Grading work 217
3.4.4 Loading a heap 218
3.4.5 Removing material from a slope or wall 220
3.4.6 Loading a transport vehicle 221
3.4.7 Excavation 225
3.5 Fitting and removing the attachment 228
3.5.1 Operating the quick-change device with the control lever for additional
working functions 228
3.5.2 Operating the quick-change device with the quick-change device button 234
3.5.3 Operating the quick-change device with comfort or button control 240
3.6 Transport 249
3.7.3 Jump starting 262
copyright© Liebherr-Werk Bischofshofen GmbH 2016
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Operator’s manual Contents
4 Malfunctions 265
4.1 Servicecodes 265
4.1.1 Service code indication on the display 265
4.1.2 Additional service codes – LogHandler 283
4.2 Problems – Cause – Remedy 288
4.2.1 Visible and audible warning signals 288
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 289
4.3 Problem remedy 291
4.3.1 Replacing fuses 291
5 Maintenance 297
5.1 Maintenance and inspection schedule 297
5.2 Filling quantities and lubrication chart 302
5.2.1 Recommended lubricants 302
5.2.2 Recommended operating fluids 302
5.2.3 Lubrication chart 303
5.3 Lubricants and fuels 306
5.3.1 General information on changing lubricants and fuels 306
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 306
5.3.3 Diesel fuels 307
5.3.4 Lubricating oils for diesel engines 308
5.3.5 Coolants for diesel engines 310
5.3.6 Hydraulic oil 313
5.3.7 Lubricating oils for splitter boxes 316
5.3.8 Lubricating oils for transmissions 317
5.3.9 Lubricating oils for axles 318
5.3.10 Lubrication grease and other lubricants 318
5.4 Preparatory tasks for maintenance 321
5.5 Complete machine 329
5.5.1 Remove loose parts, dirt, ice and snow from the machine 329
copyright© Liebherr-Werk Bischofshofen GmbH 2016
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Contents Operator’s manual
5.5.2 Checking the machine for external damage 329
5.5.3 Making sure the bolted connections are tight 329
5.5.4 Sealing leaks 329
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 329
5.5.6 Replacing VCI capsules 330
5.6 Diesel engine 331
5.6.1 Checking the engine oil level 331
5.6.2 Changing the engine oil 331
5.6.3 Changing the engine oil filter 332
5.6.4 Checking the engine heating flange 334
5.6.5 Changing the fuel pre-filter 334
5.6.6 Changing the fuel fine filter 336
5.6.7 Draining off condensate from the fuel pre-filter 337
5.6.8 Bleeding the fuel system 338
5.6.9 Draining off condensate and sediment from the fuel tank 341
5.6.10 Cleaning the air filter service cap and dust extraction valve 342
5.6.11 Changing the air filter main element 343
5.6.12 Changing the air filter secondary element 344
5.7 Splitter box 346
5.7.1 Checking the oil level in the splitter box 346
5.8 Diesel particulate filter 347
5.8.1 To drain the condensate separator 347
5.9 Cooling system 348
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 348
5.9.2 Cleaning the cooling system 353
5.9.3 Changing the coolant 354
5.10 Working hydraulics 357
5.10.1 Checking the oil level in the hydraulic tank 357
5.12 Brake system 362
5.12.1 Testing the service brake and parking brake 362
copyright© Liebherr-Werk Bischofshofen GmbH 2016
14 llEBHERR L 580-459 (USA / CAN) / 40351
Operator’s manual Contents
5.13 Electrical system 364
5.13.1 Checking the indicator lamps 364
5.13.2 Checking the lights 364
5.14 Transmission 365
5.14.1 Checking the transmission oil level 365
5.15 Axles and tyres 367
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 367
5.15.2 Checking the drive shaft(s) 367
5.15.3 Checking the tyre pressure 368
5.16 Machine frame and ballast weight 370
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 370
5.16.2 Greasing the rear section cover lower hinges 371
5.17 Lubrication system (optional) 372
5.17.1 Checking the lubrication system grease reservoir level 372
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 373
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 373
5.18 Cab, heating and air-conditioning 374
5.18.1 Greasing the cab door hinges 374
5.18.2 Checking / topping up the windscreen washer reservoir 374
5.18.3 Cleaning the fresh air and recirculated air filter 375
5.18.4 Changing the fresh air and recirculated air filter 376
5.19 Lift arms and quick-change device 378
5.19.1 Lubricating the lift arms and attachment 378
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 379
5.19.3 Lubricating and testing the quick-change device 381
5.20 Cleaning the machine 383
C 5.20.1 Washing the machine 383
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M