Liebherr Wheel Loader L580-459 Operator’s manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L580-459 Operator’s manual – PDF DOWNLOAD
Language : English
Pages : 396
Downloadable : Yes
File Type : PDF
Size: 90.6 MB
DESCRIPTION:
Liebherr Wheel Loader L580-459 Operator’s manual – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 580
Type no.: 459
from serial number 40351
Preface
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1 – Product description
- Chapter 2 – Safety regulations
- Chapter 3 – Handling and operation
- Chapter 4 – Malfunctions
- Chapter 5 – Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating and maintenance manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating and maintenance manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating and maintenance manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
On some pictures, protective devices and covers have been removed for a better view.
We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L580-459 Operator’s manual – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 20
1.2.5 Travel drive 21
1.2.6 Axles 21
1.2.7 Braking 22
1.2.8 Steering 22
1.2.9 Working hydraulics 23
1.2.10 Working attachment 23
1.2.11 Driver’s cab 23
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 24
1.2.14 Diesel particle filter 24
1.2.15 Refuelling pump 24
1.2.16 Towing device 25
1.2.17 Ballast 25
1.2.18 Tyres 26
1.2.19 Snow chains or guard chains 28
1.2.24 Attachment – high dump bucket 33
1.2.25 Attachment – forklift 3
Contents Operator’s manual
1.2.26 Attachment – timber grabber 36
2 Safety warnings, signs 39
2.1 Warning symbols 39
2.1.1 Other designations 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Signs on the machine 40
2.3.1 Safety signs 41
2.3.2 Information decals 44
2.3.3 Type plates 51
2.4 Safety instructions 53
2.4.1 General safety instructions 53
2.4.2 Instructions on preventing crushing injuries and burns 54
2.4.3 Instructions on preventing fires and explosions 54
2.4.4 Safety instructions for start-up 55
2.4.5 Safety precautions during start-up 55
2.4.6 Instructions for safe working 56
2.4.7 Safety instructions for driving on slopes 57
2.4.8 Parking safely 57
2.4.9 Transporting the machine safely 57
2.4.10 Towing the machine safely 58
2.4.11 Measures for ensuring safe maintenance 58
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 61
2.4.13 Safety instructions for welding work on the machine 61
2.4.14 Instructions for working safely on the attachment 61
2.4.15 Safety instructions for transporting the machine by crane 62
2.4.16 Safe maintenance of hydraulic hoses and hose lines 62
Operator’s manual Contents
3 Handling and operation 67
3.1 Control elements 67
3.1.1 Driver’s cab 67
3.2 Handling 69
3.2.1 Battery main switch 69
3.2.2 Articulation lock 69
3.2.3 Cab access 71
3.2.4 Right hinged window 72
3.2.5 Emergency exit 73
3.2.6 Driver’s seat with mechanical suspension 74
3.2.7 Driver’s seat with pneumatic suspension 79
3.2.8 Driver’s seat with active suspension 85
3.2.9 Seat belt 93
3.2.10 Steering wheel 94
3.2.11 Control panel 95
3.2.12 Start switch 97
3.2.13 Electronic drive interlock 97
3.2.14 Driver identification 101
3.2.15 Steering column switch 103
3.2.16 Lighting 105
3.2.17 Interior cab lighting 108
3.2.18 Display unit 109
3.2.19 Mechanical hour meter 129
3.2.20 Control units 130
3.2.21 Buttons/switches for optional equipment 140
3.2.22 LIEBHERR control lever 143
3.2.23 Control lever for additional working functions 148
3.2.24 Heater/air conditioner 149
L 580-459 / 40351 llEBHERR 11
Contents Operator’s manual
3.2.32 Reversible fan drive 165
3.2.33 LiDAT 167
3.3 Operation 168
3.3.1 Daily start-up 168
3.3.2 Starting the engine 170
3.3.3 Driving 174
3.3.4 Shutting down the machine 190
3.3.5 Automatic engine shutdown 192
3.3.6 Operating the lift arms 193
3.3.7 Diesel particulate filter 200
3.3.8 Filling the tank using the filling pump 204
3.3.9 High dump bucket 205
3.3.10 Forklift 208
3.3.11 Timber grabber 211
3.3.12 2-in-1 steering 212
3.4 Working methods 216
3.4.1 Picking up and moving material 216
3.4.2 Transporting and moving material 217
3.4.3 Grading work 219
3.4.4 Loading a heap 220
3.4.5 Removing material from a slope or wall 222
3.4.6 Loading a transport vehicle 223
3.4.7 Excavation 227
3.5 Fitting and removing the attachment 230
3.5.1 Operating the quick-change device with the control lever for additional
working functions 230
3.5.2 Operating the quick-change device with the quick-change device button 236
3.5.3 Operating the quick-change device with comfort or button control 242
3.7.3 Jump starting 264
copyright© Liebherr-Werk Bischofshofen GmbH 2016
12 llEBHERR L 580-459 / 40351
Operator’s manual Contents
4 Malfunctions 267
4.1 Servicecodes 267
4.1.1 Service code indication on the display 267
4.1.2 Additional service codes – LogHandler 285
4.2 Problems – Cause – Remedy 290
4.2.1 Visible and audible warning signals 290
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 291
4.3 Problem remedy 293
4.3.1 Replacing fuses 293
5 Maintenance 299
5.1 Maintenance and inspection schedule 299
5.2 Filling quantities and lubrication chart 304
5.2.1 Recommended lubricants 304
5.2.2 Recommended operating fluids 304
5.2.3 Lubrication chart 305
5.3 Lubricants and fuels 308
5.3.1 General information on changing lubricants and fuels 308
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 308
5.3.3 Diesel fuels 309
5.3.4 Lubricating oils for diesel engines 310
5.3.5 Coolants for diesel engines 312
5.3.6 Hydraulic oil 315
5.3.7 Lubricating oils for splitter boxes 318
5.3.8 Lubricating oils for transmissions 319
5.3.9 Lubricating oils for axles 320
5.3.10 Lubrication grease and other lubricants 320
5.4 Preparatory tasks for maintenance 323
5.5 Complete machine 330
5.5.1 Remove loose parts, dirt, ice and snow from the machine 330
copyright© Liebherr-Werk Bischofshofen GmbH 2016
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Contents Operator’s manual
5.5.2 Checking the machine for external damage 330
5.5.3 Making sure the bolted connections are tight 330
5.5.4 Sealing leaks 330
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 330
5.5.6 Replacing VCI capsules 331
5.6 Diesel engine 332
5.6.1 Checking the engine oil level 332
5.6.2 Changing the engine oil 332
5.6.3 Changing the engine oil filter 333
5.6.4 Checking the engine heating flange 335
5.6.5 Changing the fuel pre-filter 335
5.6.6 Changing the fuel fine filter 337
5.6.7 Draining off condensate from the fuel pre-filter 338
5.6.8 Bleeding the fuel system 339
5.6.9 Draining off condensate and sediment from the fuel tank 342
5.6.10 Cleaning the air filter service cap and dust extraction valve 343
5.6.11 Changing the air filter main element 344
5.6.12 Changing the air filter secondary element 345
5.7 Splitter box 347
5.7.1 Checking the oil level in the splitter box 347
5.8 Diesel particulate filter 348
5.8.1 To drain the condensate separator 348
5.9 Cooling system 349
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 349
5.9.2 Cleaning the cooling system 354
5.9.3 Changing the coolant 355
5.10 Working hydraulics 358
5.10.1 Checking the oil level in the hydraulic tank 358
5.12 Brake system 363
5.12.1 Testing the service brake and parking brake 363
copyright© Liebherr-Werk Bischofshofen GmbH 2016
14 llEBHERR L 580-459 / 40351
Operator’s manual Contents
5.13 Electrical system 365
5.13.1 Checking the indicator lamps 365
5.13.2 Checking the lights 365
5.14 Transmission 366
5.14.1 Checking the transmission oil level 366
5.15 Axles and tyres 368
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 368
5.15.2 Checking the drive shaft(s) 368
5.15.3 Checking the tyre pressure 369
5.16 Machine frame and ballast weight 371
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 371
5.16.2 Greasing the rear section cover lower hinges 372
5.17 Lubrication system (optional) 373
5.17.1 Checking the lubrication system grease reservoir level 373
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 374
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 374
5.18 Cab, heating and air-conditioning 375
5.18.1 Greasing the cab door hinges 375
5.18.2 Checking / topping up the windscreen washer reservoir 375
5.18.3 Cleaning the fresh air and recirculated air filter 376
5.18.4 Changing the fresh air and recirculated air filter 377
5.19 Lift arms and quick-change device 379
5.19.1 Lubricating the lift arms and attachment 379
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 380
5.19.3 Lubricating and testing the quick-change device 382
5.20 Cleaning the machine 384
C 5.20.1 Washing the machine 384
5.21 Corrosion protection 386
5.21.1 Protecting the piston rods from corrosion 386
5.21.2 Protecting the fuel tank from corrosion 386
5.22 Deactivating the machine 387
Index 389
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M