Liebherr wheel Loader L 580-459 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr wheel Loader L 580-459 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 394
Downloadable : Yes
File Type : PDF
Size: 88.7 MB
DESCRIPTION:
Liebherr wheel Loader L 580-459 Operator’s Manual – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type:L 580
Type no.:459
From Serial no.: 35715
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
TABLE OF CONTENTS:
Liebherr wheel Loader L 580-459 Operator’s Manual – PDF DOWNLOAD
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 20
1.2.5 Travel drive 21
1.2.6 Axles 21
1.2.7 Braking 22
1.2.8 Steering 22
1.2.9 Working hydraulics 23
1.2.10 Working attachment 23
1.2.11 Driver’s cab 23
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 24
1.2.14 Diesel particle filter 24
1.2.15 Refuelling pump 24
1.2.16 Towing device 25
1.2.17 Ballast 25
1.2.18 Tyres 26
1.2.19 Snow chains or guard chains 28
1.2.20 Tyres with foam 29
1.2.21 Complete machine with bucket (Z kinematics) 29
1.2.22 Attachment – high lift (Z kinematics} 30
1.2.23 Attachment – light material bucket 32
1.2.24 Attachment – high dump bucket a3
1.2.25 Attachment – forklift 35
2.412 Safety instructions for maintenance work on machines with hydro
2.417 Roll-over protection structure (ROPS) and falling object protection
3 Handling and operation 67
3.1 Control elements 67
3.1.1 Driver’s cab 67
3.2 Handling 69
3.2.1 Battery main switch 69
3.2.2 Articulation lock 69
3.2.3 Cab access 71
3.2.4 Right hinged window 72
3.2.5 Emergency exit 73
3.2.6 Driver’s seat with mechanical suspension 74
3.2.7 Driver’s seat with pneumatic suspension 79
3.2.8 Driver’s seat with active suspension 85
3.2.9 Seat belt 93
3.2.10 Steering column and steering wheel 94
3.2.11 Control panel 95
3.2.12 Start switch 97
3.2.13 Electronic drive interlock 97
3.2.14 Driver identification 101
3.2.15 Steering column switch 103
3.2.16 Lighting 105
3.2.17 Interior cab lighting 108
3.2.18 Display unit 109
3.2.19 Mechanical hour meter 129
3.2.20 Control units 130
3.2.21 Buttons/switches for optional equipment 140
3.2.22 LIEBHERR control lever 143
3.2.23 Control lever for additional working functions 148
3.2.24 Heater/air conditioner 149
3.2.25 Rear window heater and mirror heater (optional) 153
3.2.26 Interior and exterior mirrors 154
3.2.27 Sun visor 154
3.2.28 Radio 155
3.2.29 Windscreen wiper and washer system 156
3.2.30 LIEBHERR automatic lubrication system 158
3.2.31 Back-up alarm 1623.2.32 Reversible fan drive 165
3.2.33 LiDAT 167
3.3.1 Daily start-up 168
3.3.2 Starting the engine 170
3.3.3 Driving 174
3.3.4 Shutting down the machine 190
3.3.5 Automatic engine shutdown 192
3.3.6 Operating the lift arms 193
3.3.7 Diesel particulate filter 200
3.3.8 Filling the tank using the filling pump 204
3.3.9 High dump bucket 205
3.3.10 Forklift 208
3.3.11 Timber grabber 211
3.3.12 2-in-1 steering 212
3.4 Working methods 216
3.4.1 Picking up and moving material 216
3.42 Transporting and moving material 217
3.4.3 Grading work 219
3.44 Loading a heap 220
3.4.5 Removing material from a slope or wall 222
3.4.6 Loading a transport vehicle 223
3.4.7 Excavation 227
3.5 Fitting and removing the attachment 230
3.5.1 Operating the quick-change device with the control lever for additional
working functions 230
3.5.2 Operating the quick-change device with the quick-change device button 236
3.5.3 Operating the quick-change device with comfort or button control 242
3.6 Transport 251
3.6.1 Transporting the machine 251
3.7 Emergency operation 258
3.7.1 Towing the machine 258
3.7.2 Emergency steering 263
3.7.3 Jump starting 264
4.1 Servicecodes 267
41.1 Service code indication on the display 267
4.1.2 Additional service codes — LogHandler 285
4.2 Problems – Cause – Remedy 290
4.21 Visible and audible warning signals 290
4.22 Troubleshooting the LIEBHERR automatic central lubrication system 291
4.3 Problem remedy 293
4.3.1 Replacing fuses 293
5 Maintenance 299
5.1 Maintenance and inspection schedule 299
5.2 Filling quantities and lubrication chart 304
5.21 Recommended lubricants 304
5.2.2 Recommended operating fluids 304
52.3 Lubrication chart 305
5.3 Lubricants and fuels 308
5.3.1 General information on changing lubricants and fuels 308
harmless hydraulic fluids 308
5.3.3 Diesel fuels 309
5.3.4 Lubricating oils for diesel engines 310
5.3.56 Coolants for diesel engines 312
5.3.6 Hydraulic oil 314
5.3.7 Lubricating oils for splitter boxes 318
5.3.8 Lubricating oils for transmissions 319
5.3.9 Lubricating oils for axles 319
5.3.10 Lubrication grease and other lubricants 320
5.4 Preparatory tasks for maintenance 322
5.4.1 Safety precautions for maintenance 322
54.2 Maintenance positions 323
5.4.3 Opening the service hatches, doors and hoods 324
5.4.4 Turning off the battery main switch 328
5.5 Complete machine 329
5.5.1 Remove loose parts, dirt, ice and snow from the machine 329
5.5.3 Making sure the bolted connections are tight 329
5.5.4 Sealing leaks 329
artificial fertilizers 329
5.5.6 Replacing VCI capsules 330
5.6 Diesel engine 331
5.6.1 Checking the engine oil level 331
5.6.2 Changing the engine oil 331
5.6.3 Changing the engine oil filter 332
5.6.4 Checking the engine heating flange 334
5.6.5 Changing the fuel pre-filter 334
5.6.6 Changing the fuel fine filter 336
5.6.7 Draining off condensate from the fuel pre-filter 337
5.6.8 Bleeding the fuel system 338
5.6.9 Draining off condensate and sediment from the fuel tank 341
5.6.10 Cleaning the air filter service cap and dust extraction valve 342
5.6.11 Changing the air filter main element 343
5.6.12 Changing the air filter secondary element 344
5.7 Splitter box 346
5.7.1 Checking the oil level in the splitter box 346
5.8 Diesel particulate filter 347
5.8.1 To drain the condensate separator 347
5.9 Cooling system 348
5.9.1 Checking the coolant antifreeze and corrosion inhibitor concentration 348
5.9.2 Cleaning the cooling system 353
5.9.3 Changing the coolant 354
5.10 Working hydraulics 357
5.10.1 Checking the oil level in the hydraulic tank 357
5.10.2 Checking and cleaning the magnetic rod on the hydraulic tank 358
5.11 Steering system 360
5.11.1 Testing the steering 360
5.11.2 Lubricating the bearing points on the steering cylinders 360
5.12 Brake system 362
5.12.1 Testing the service brake and parking brake 362
LBH/11696300/05/01-2015/en
5.13.1 Checking the indicator lamps 364
5.13.2 Checking the lights 364
5.14.1 Checking the transmission oil level 365
5.15.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 367
5.15.2 Checking the drive shaft(s) 367
5.15.3 Checking the tyre pressure 368
5.16.1 Lubricating the articulated bearing and the rear oscillating bearing 370
5.16.2 Greasing the rear section cover lower hinges 371
5.17.1 Checking the lubrication system grease reservoir level 372
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 373
5.18.1 Greasing the cab door hinges 374
5.18.2 Checking / topping up the windscreen washer reservoir 374
5.18.3 Cleaning the fresh air and recirculated air filter 375
5.18.4 Changing the fresh air and recirculated air filter 376
5.19.1 Lubricating the lift arms and attachment 378
5.19.2 Checking the bucket bearing seals and the bearing bushings on the lift
5.19.3 Lubricating and testing the quick-change device 381
5.20.1 Washing the machine 383
5.21.1 Protecting the piston rods from corrosion 385
5.21.2 Protecting the fuel tank from corrosion 385
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M