Liebherr L 586 1815 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 586 1815 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 972
Downloadable : Yes
File Type : PDF
Size: 218 MB
DESCRIPTION:
Liebherr L 586 1815 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 586 1815 Wheel Loader Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operator 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z kinematics 010-29
010.25 Special tools for steering wheel 010-30
010.2.6 Special tools for steering cylinders 010-30
010.2.7 Special tools for brake system 010-30
010.2.8 Special tools for the electrical system 010-31
010.2.9 Special tools for the transmission 010-32
010.2.10 Special tools for front axle 010-33
010.2.11 Special tools for rear axle 010-33
010.2.12 Special tools for the air conditioning system 010-33
010.2.13 Special tools for Grammer driver’s seat 010-35
010.2.14 Special tools for cab glazing 010-35
010.2.15 Special tools for the central lubrication system (Liebherr) 010-35
010.3.1.1 Range of application and purpose 010-37
010.3.1.2 Other applicable documents 010-37
010.3.1.3 Modifications and descriptions 010-38
0104.1 General information 010-45
010.4.2 Machine out of service for an unknown period of time 010-45
010.4.3 Putting the machine out of service 010-46
020.1.1 Complete machine with bucket (Z lift arms)
0201.2 Working attachment: light material bucket
020.1.3 Working attachment: high dump bucket
0202.2 Fuel tank
0202.3 Fuel level sensor
0202.4 Fuel pre-filter (separator filter)
020.3.1 Fan pump
020.3.2 Fan motor
L586-1815; 020-12
020.3.3 Hydraulic oil temperature sensor B8
L586-1815; 020-12
020.4 Working hydraulics 020
020.4.2 Control valve block for Z kinematics
020.4.3 Pilot control valve block
020.4.4 Pilot control hydro accumulator
020.4.5 Stabilisation module
020.46 Ride control hydro accumulator
020.4.7 Z kinematics lift cylinder
020.4.8 Z kinematics tilt cylinder
Hydraulic components 020-16
020.5.1 Return filter
020.5.2 Breather filter
Steering system 020-17
020.6.1 Steering pump
020.6.2 Servostat
020.6.3 Steering cylinder
020.6.4 Steering damper hydro accumulator
020.6.5 Emergency steering pump
020.6.6 Emergency steering pressure switch B3
020.6.7 Emergency steering check pressure switch B3a
020.6.8 Joystick steering control valve block
020.6.9 Joystick steering control valve block
Brake system 020-20
020.7.1 Brake pump
L586-1815; 020-20
020.7.3 Service brake hydro accumulator
L 586-1815; 020-20
020.7.4 Brake light pressure switch B12
L586-1815; 020-20
020.7.5 Brake accumulator pressure sensor B19
L586-1815; 020-21
020.7.6 Parking brake hydro accumulator
L586-1815; 020-21
020.8 Electrical system 020-22
020.8.1 Central control unit (Master 4)
L586-1815; 020-22
020.8.2 Input module
L586-1815; 020-22
0208.3 Output module
L 586-1815; 020-22
020.8.4 Battery
L586-1815; 020-23
0208.5 Voltage transformer
L586-1815; 020-23
020.8.6 Reversing camera
L586-1815; 020-23
020.9 Gearbox 020-25
020.9.1 Transmission
L586-1815; 020-25
020.10 Axles and drive shafts 020-26
020.10.1 Front axle
L 586-1815; 020-26
020.10.2 Rear axle
L586-1815; 020-26
020.10.3 Drive shaft between diesel engine and transmission
L586-1815; 020-26
020.10.4 Drive shaft between transmission and front axle
L586-1815; 020-27
020.10.5 Cardan shaft between transmission and rear axle
L 586-1815; 020-27
020.10.6 Tyres
L586-1815; 020-27
020.10.6.2 Special tyres 020-28
020.11 Steel parts of the basic machine 020-29
020.11.1 Ballast weights
L586-1815; 020-29
020.11.1.2 Foam-filled tyres or tracks 020-29
020.12 Working attachment 020-30
020.12.1 Quick coupler locking hydraulic cylinder
1586-1815; 020-30
020.13 Operator’s cab, heating and air conditioning 020-31
020.13.1.1 Air conditioning compressor 020-31
020.13.2 Air conditioning pressure switch
1586-1815; 020-31
020.14 Lubrication system 020-32
020.14.1 Central lubrication system (Liebherr)
1586-1815; 020-32
020.14.1.1 Central lubrication pump 020-32
020.14.1.2 Progressive distributor 020-32
020.14.2 Progressive distributor
L 586-1815; 020-33
020.1421 MXF 020-33
020.1422 MXF 25 020-33
020.14.23 MXF 45 020-34
020.14.2.4 MX-F75 020-34
020.1425 MX-F105 020-34
020.14.3 Progressive distributor SXE-2
1586-1815; 020-34
020.14.3.1 SXE-2/MX-F 020-34
020.14.32 SXE-2100 020-34
020.14.3.3 SXE-2 150 020-35
020.14.3.4 SXE-2 220 020-35
020.14.3.5 SXE-2 400 020-35
020.14.3.6 SXE-2 760 020-35
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Recommended lubricants
1586-1815; 030-15
030.22 Recommended operating fluids
1586-1815; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
030.3.1.1 General questions 030-17
030.3.1.2 Safety data sheets 030-17
030.3.1.3 Technical data sheets 030-17
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.34 Diesel fuels for diesel engines without emission-type approval
L 586-1815; 030-18
030.3.4.1 Minimum quality requirement 030-18
030.34.2 Operating temperatures of diesel fuels 030-18
030.34.3 Minimum quality requirement 030-19
030.3.5 Engine oils for diesel engines without emission-type approval
L 586-1815; 030-19
030.3.5.1 Liebherr recommendation 030-19
030.3.5.2 Other approved engine oils 030-19
030.3.5.3 Minimum quality requirement 030-19
030.3.5.4 Changing intervals 030-20
030.3.5.5 Complicating factors 030-20
030.36 Refrigerant
L586-1815; 030-20
030.3.7 Coolant
L 586-1815; 030-20
030.3.7.1 Requirements for the water used 030-20
030.3.7.2 Antifreeze and corrosion inhibitor 030-20
030.3.7.3 Minimum quality requirement 030-21
030.3.8 Hydraulic oil
L 586-1815; 030-21
030.3.8.1 Liebherr recommendation 030-21
030.3.8.2 Minimum quality requirement 030-21
030.3.8.3 Qil analysis 030-22
030.3.8.4 Qil change 030-22
030.3.9 Splitter box oil
L 586-1815; 030-22
030.3.9.1 Liebherr recommendation 030-22
030.3.9.2 Minimum quality requirements 030-22
030.3.10.1 Liebherr recommendation 030-23
030.3.10.2 Minimum quality requirement 030-23
030.3.11 Axle oil
L586-1815; 030-23
030.3.11.1 Liebherr recommendation 030-23
030.3.11.2 Minimum quality requirement 030-23
030.3.12 Lubrication grease
L586-1815; 030-24
030.3.12.1 Liebherr recommendation 030-24
030.3.12.2 Minimum quality requirement 030-24
Maintenance tasks 030-25
030.4.1 Safety precautions
L 586-1815; 030-25
030.4.2 Preparatory tasks for maintenance 030-25
030.4.2.1 Maintenance positions
1586-1815; 030-26
0304.2.2 Opening the service hatches
L586-1815; 030-27
030.4.2.3 Turning off the battery main switch
1 586-1815/0-54471; 030-31
0304.2.4 Turning off the battery main switch
L586-1815/54472-; 030-32
030.4.3 Overall machine 030-33
030.4.3.1 Checking machine is in proper condition
L586-1815; 030-33
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
L586-1815; 030-35
030.4.3.3 Cleaning the machine
1586-1815; 030-35
0304.3.4 Changing the VCl-capsules
L586-1815; 030-38
0304.3.5 Oil analyses
1586-1815; 030-41
030.4.4.4 Checking diesel engine belt drive
030.4.4.5 Changing diesel engine belt drive
030.4.4.6 Engine: Checking the fastening of the engine control
0304.47 Checking the engine valve clearance
030.44.8 Diesel engine: Changing the oil separator filter insert
030.4.4.9 Diesel engine: Changing the heating flange
030.4.4.10 Fuel tank: Draining off condensate and sediment
030.4.4.11 Fuel pre-filter: Draining off condensate
030.4.4.12 Fuel pre-filter: Changing the insert
030.4.4.13 Changing fuel fine filter element
030.4.4.14 Air filter system: Cleaning the service cover and dust
030.4.4.15 Cleaning or changing the main element of the air
030.4.4.16 Air filter system: Changing the safety element
030.4.4.17 Splitter box: Checking the oil level
030.4.4.18 Splitter box: Changing the oil
030.4.4.19 Diesel engine: checking that the intake system is in
030.4.4.20 Checking the diesel engine for leaks, contamination
Cooling system 030-80
030.4.5.1 Cooling system: Checking the coolant level
030.4.5.2 Checking the concentration of anti-freeze and corro-
sion protection agent or corrosion inhibitor in the
coolant
1586-1815; 030-82
0304.53 Cleaning the cooling system
L586-1815; 030-88
030.4.5.4 Changing coolant in cooling system
1586-1815; 030-89
030.46 Hydraulic components 030-92
030.4.6.1 Hydraulic tank: Checking the oil level
1586-1815; 030-92
0304.6.2 Draining off condensate and sediment from the
hydraulic tank
1586-1815; 030-94
0304.6.3 Change the return filter insert in the hydraulic tank.
L586-1815; 030-95
0304.6.4 Changing the hydraulic tank breather filter
1586-1815; 030-96
030.4.6.5 Hydraulic tank: analysing the oil
L586-1815; 030-97
030.4.6.6 Changing the oil in the hydraulic tank
L 586-1815; 030-98
030.4.7 Steering system 030-101
030.4.7.1 Steering: Checking the function
1586-1815; 030-101
030.4.8 Brake system 030-102
030.4.8.1 Service brake: checking function and effectiveness
L586-1815; 030-102
0304.8.2 Checking service brake discs for wear
1586-1815; 030-103
0304.8.3 Checking the gap and wear on the parking brake
linings
L586-1815; 030-105
030.4.8.4 Emergency actuation of parking brake: checking the
seal
L 586-1815; 030-111
030.4.8.5 Checking emergency parking brake actuation
1586-1815; 030-112
030.4.9 Electrical system 030-113
030.4.9.1 Checking function of the lighting and horn
L586-1815; 030-113
0304.9.2 Batteries: Checking the acid level and terminals
1586-1815; 030-114
030.4.9.4 Personnel detection: cleaning sensor
Gearbox 030-119
030.4.10.1 Transmission: checking the oil level
030.4.10.2 Changing gear oil and gear oil filter
030.4.10.3 Change the transmission hydrostat oil filter.
Axles and drive shafts 030-126
030.4.11.1 Axles Changing the oil
030.4.11.2 Checking the cardan shafts
030.4.11.3 Checking the tyre pressure
030.4.11.4 Checking the wheel tightness
Steel parts of the basic machine 030-131
030.4.12.1 Cooler hood: Lubricating moving parts with pene-
030.4.12.2 Engine hood: Lubricating moving parts with pene-
030.4.12.3 Right cab access: Lubricating moving parts with
030.4.124 Service hatches: Cleaning and maintaining the seals
Working attachment 030-133
030.4.13.1 Lift arms: Checking the bucket bearing seals
030.4.13.2 Checking the lift arm bucket bearing bushings
030.4.13.3 Checking the lift arm bucket stops
030.4.13.4 Bucket: Check the teeth or undercut blade for wear
030.4.13.5 Lubricate and test the bearings on the quick coupler.
030.4.13.6 High dump bucket: Lubricating the bearing
L586-1815; 030-140
030.4.14 Operator’s cab, heating and air conditioning 030-140
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
1586-1815; 030-140
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
1586-1815; 030-142
030.4.14.3 Safety belt: Checking the condition and function
1586-1815; 030-144
030.4.14.4 Testing the windscreen washer system
L586-1815; 030-145
030.4.14.5 Windscreen washer system: Topping up windscreen
washer fluid
L586-1815; 030-145
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
trating oil
1586-1815; 030-146
030.4.14.7 Cab: Cleaning and maintaining the seals
L586-1815; 030-146
030.4.14.8 Heating and air conditioning: Checking the function
1586-1815; 030-147
030.4.15 Lubrication system 030-149
030.4.16.1 Checking the level in the grease reservoir of the
central lubrication system
L586-1815; 030-149
030.4.15.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
1586-1815; 030-150
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
1586-1815; 030-151
030.5 Testing and adjustment checklist
L586-1815; 030-152
030.6 Testing and adjustment tasks 030-157
030.6.1 Safety precautions
1586-1815; 030-157
030.6.2 Overall machine 030-157
030.6.2.1 Preparing for adjustment procedures
L586-1815; 030-157
030.6.2.2 Hydraulic oil: operating temperature
1586-1815; 030-159
0306.2.3 Gear oil operating temperature
1586-1815; 030-160
Drive group 030-161
030.6.3.1 Pedals: calibration
030.6.3.2 Reading the diesel engine service files
Cooling system 030-164
030.6.4.1 Fan speed proportional solenoid valve
Working hydraulics 030-166
030.6.5.1 Multi-lever control (optional): Calibration
030.6.5.2 Calibrating working hydraulics angle sensors
030.6.5.3 Proportional solenoids in the control valve block: cali-
030.6.5.4 Pilot control valve block: pressure reducing valve
030.6.5.5 Working pump: adjusting screw for Qmin (standby
030.6.5.6 Working pump flow regulator (differential pressure)
030.6.5.7 Working pump: power regulator
030.6.5.8 Control valve block: secondary pressure relief valves
030.6.5.9 Control valve block: primary pressure relief valve
030.6.5.10 Control valve block: LS pressure cut-off valve
030.6.5.11 Stabilisation module: Cut-off function
030.6.5.12 Ride control hydro accumulator nitrogen filling
Hydraulic components 030-189
030.6.6.1 Hydro accumulator: checking and topping up
030.6.6.2 Checking the hydraulic lines for damage
Steering system 030-195
Contents Service manual
030.6.7.1 Joystick for joystick steering (option): calibration
L586-1815/55878-; 030-195
0306.7.2 Angle sensor for articulation angle (option): calibra-
tion
1586-1815; 030-195
0306.7.3 Control block for joystick steering (option): calibration
L586-1815; 030-197
0306.7.4 Steering pump: LS pressure cut-off valve
1586-1815; 030-199
0306.7.5 Steering pump flow regulator (standby pressure)
L586-1815; 030-200
0306.7.6 Steering pump: flow regulator (differential pressure)
(up to software version 020)
L586-1815; 030-202
0306.7.7 Steering pump: flow regulator (differential pressure)
(from software version 021)
1586-1815; 030-203
030.6.7.8 Steering damper hydro accumulator nitrogen filling
L586-1815; 030-205
030.6.7.9 Control block for joystick steering: determining instal-
lation position of position sensors
L586-1815; 030-206
030.6.8 Brake system 030-207
030.6.8.1 Compact brake valve hydro accumulator charging
function
1586-1815; 030-207
030.6.8.2 Service brake pressure
L586-1815; 030-208
0306.8.3 Service brake hydro accumulator capacity
L586-1815; 030-209
030.6.8.4 Brake accumulator pressure sensor B19: deviation
1586-1815; 030-211
030.6.9 Electrical system 030-212
030.6.9.1 Central control unit (Master4) Creating a Servicefile
L586-1815; 030-212
030.6.9.2 Central control unit (Master4): software update
1586-1815; 030-216
0306.9.3 Setting the IP addresses of the central control unit
(Master4)
1586-1815; 030-219
030.6.9.4 Resetting the central control unit (Master4)
L586-1815; 030-221
030.6.9.5 Testing the CAN line
1586-1815; 030-222
copyright ® Liebher-Werk Bischofshofen GmbH 2019
18 LIEBHERR 586-1815
LBHM2227516/10/211-20190801_090134/en
030.6.9.6 Addressing the CAN module and checking the
system information
L586-1815; 030-226
030.6.10 Gearbox 030-230
030.6.10.1 Gearbox: basic calibration
1586-1815; 030-230
030.6.10.2 Gearbox: service calibration
L586-1815; 030-232
030.6.10.3 Travel gearbox: Check power output
1586-1815; 030-235
030.6.104 Transmission: Reversing test
L586-1815; 030-238
030.6.10.5 Transmission control unit (TCU): Software update
1586-1815; 030-240
0306.11 Axles and drive shafts 030-243
030.6.11.1 Tyres: setting radius
1586-1815; 030-243
0306.12 Working attachment 030-244
030.6.12.1 Valve block for quick coupler (option): Pressure
reducing valve
L586-1815; 030-244
030.6.12.2 Parameters for lift arm geometry
1586-1815; 030-245
0306.13 Operator’s cab, heating and air conditioning 030-247
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L 586-1815; 030-247
030.6.13.2 Calibrating the display (Display4)
1586-1815; 030-248
030.6.13.3 Formatting the display and reinstalling the software
(Display4)
1586-1815; 030-249
030.6.14 Options 030-250
030.6.14.1 Checking the LIiDAT connection status
1586-1815; 030-250
030.6.14.2 LiDAT: activating data transmission manually
1586-1815; 030-252
030.6.14.3 Skyview 360°: calibration
L586-1815; 030-254
030.6.14.4 Personnel detection: transmitting configuration files
1586-1815; 030-261
040 Drive group 040-1
040.1 Engine 040-2
Contents Service manual
040.1.2 Electrical components of diesel engine
L586-1815; 040-6
040.1.3 Sensors on diesel engine
1586-1815; 040-10
040.1.4 Fuel system 040-21
040.1.4.2 Fuel level sensor
L586-1815; 040-25
040.1.4.3 Separ fuel pre-filter
L586-1815; 040-27
040.1.5 Air filter system 040-27
040.1.5.1 Air filter
1586-1815; 040-28
040.1.5.2 Air mass sensor
L586-1815; 040-29
040.1.6 Exhaust system 040-30
040.1.6.1 Exhaust system
1586-1815; 040-30
040.2 Clutch
L586-1815; 040-31
040.3 Splitter box
1586-1815; 040-33
050 Cooling system 050-1
050.1 Cooling system: General overview
1586-1815; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
1586-1815; 0504
050.2.2 Fan pump
L586-1815; 050-8
050.2.3 Fan motor
L586-1815; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
L586-1815; 050-13
050.3.2 Hydraulic oil temperature sensor
1586-1815; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
1586-1815; 050-18
050.5 Reversible fan drive 050-19
050.5.1 Overview of reversible fan drive
L586-1815; 050-19
copyright ® Liebher-Werk Bischofshofen GmbH 2019
20 LIEBHERR 1586-1815
LBHM2227516/10/211-20190801_090134/en
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L586-1815; 060-2
060.2 Working pump
1586-1815; 060-7
060.3 Control block for Z-bar kinematics
1586-1815; 060-15
060.4 Pilot control 060-24
060.4.1 Pilot control valve block
L586-1815; 060-24
060.5 Ride control 060-26
060.5.1 Overview of ride control system
L 586-1815; 060-26
060.5.2 Stabilisation module
L586-1815; 060-29
060.5.3 Electric ride control unit
L 586-1815; 060-31
060.8 Electronics of the working hydraulics 060-33
060.6.1 Overview of electrical controls of working hydraulics
L586-1815; 060-33
060.6.2 Working hydraulics angle sensors
L586-1815; 060-35
060.7 Pipe break protection 060-38
060.7.1 Pipe break protection: overview
L586-1815; 060-38
060.7.2 Pipe break protection valve block (lift cylinder)
L586-1815; 060-41
060.7.3 Pipe break protection valve block (tilt cylinder)
L586-1815; 060-43
060.7.4 Ride control release solenoid valve
1586-1815; 060-44
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L586-1815/0-50692; 080-2
080.2 Hydraulic system: overview
1L586-1815/50693-; 080-6
080.3 Hydraulic tank 080-10
080.3.1 Overview of hydraulic tank
L586-1815; 080-10
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L586-1815 LIEBHERR 2
Contents Service manual
080.3.3 Return filter
1586-1815; 080-14
080.3.4 Leak oil strainer
L 586-1815; 080-15
080.3.5 Breather filter
1586-1815; 080-15
090 Steering system 090-1
090.1 Steering system overview
L586-1815/0-50692; 090-3
090.2 Steering system overview
L586-1815/50693-; 090-7
090.3 Steering pump
1586-1815; 090-11
090.4 Servostat
L586-1815; 090-17
090.5 Steering cylinder 090-20
090.5.1 Steering cylinder
1586-1815; 090-20
090.5.2 Steering stabilisation valve block
L586-1815/0-50692; 090-21
090.5.3 Steering stabilisation valve block
L586-1815/50693-; 090-23
090.6 Emergency steering 090-25
090.6.1 Emergency steering overview
1586-1815; 090-25
090.6.2 Emergency steering pump
1586-1815; 090-27
090.6.3 Emergency steering electronics 090-28
090.6.3.1 Overview of electrical controls of emergency steering
system
1586-1815; 090-29
090.6.3.2 Emergency steering pressure switch
1586-1815; 090-33
090.6.3.3 Emergency steering check pressure switch
1586-1815; 090-34
090.7 Joystick steering 090-36
L586-1815/0-50692; 090-36
L586-1815/50693-51486; 090-40
Service manual
L586-1815/51487-; 090-43
090.74 Joystick steering control valve block
L586-1815/0-51486; 090-46
080.7.5 Joystick steering control valve block
L586-1815/51487-; 090-52
090.7.6 Joystick steering electrical system 090-58
090.7.6.1 Electronic control unit for joystick steering: overview
1 586-1815/0-51486; 090-58
090.7.6.2 Electronic control unit for joystick steering: overview
L586-1815/51487-55877; 090-64
090.7.6.3 Electronic control unit for joystick steering: overview
L586-1815/55878-; 090-71
090.7.6.4 Joystick with position tracking
L586-1815/55878-; 090-79
090.8 2in1 steering 090-81
0908.1 2in1 steering: total overview
L586-1815/0-50692; 090-81
090.8.2 2in1 steering: total overview
L586-18156/50693-; 090-83
0908.3 Servostat for 2in1 steering
1586-1815; 090-85
100 Brake system 100-1
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
L 586-1815; 100-7
100.2.2 Compact brake valve
L 586-1815; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
1586-1815; 100-16
110 Electrical system 110-1
L586-1815; 110-3
1586-1815; 110-7
L586-1815; 110-12
110.5 Electronic control unit 110-14
110.5.1 General overview of the electronic control system
L586-1815; 110-14
110.56.2 Central control unit (Master4)
L 586-1815; 110-16
110.5.3 Modules 110-20
110.5.3.1 Overview of the input and output modules
L586-1815; 110-21
110.5.3.2 Input modules
1586-1815; 110-23
110.5.3.3 Output modules
L586-1815; 110-25
110.6 Electrical components of the driver’s cab 110-28
110.6.1 Electrical components of the cab General overview
1586-1815; 110-28
110.6.2 Fuse and relay boards
L 586-1815; 110-29
110.6.3 Door contact switch (inductive sensor)
1586-1815; 110-34
110.7 Electrical components in the rear section 110-35
110.7.1 Battery installation
L 586-1815; 110-35
110.7.2 Electric battery main switch
L586-1815/54472-; 110-37
110.8 Rear area monitoring with camera 110-41
110.8.1 Rear area monitoring with camera: General overview
1586-1815; 110-41
110.8.2 Camera
L586-1815; 110-42
120 Gearbox 120-1
120.1 Overview of transmission
L586-1815; 120-2
120.22 Gear pump
1586-1815; 120-20
120.3 Transmission electronics 120-29
120.3.1 Overview of the electrical control system of the transmission
L586-1815; 120-29
120.3.2 Filter bypass switch
L586-1815; 120-30
120.3.3 Gear shift proportional control solenoids
L 586-1815; 120-31
120.34 Pressure sensors
L 586-1815; 120-32
120.3.5 Rotation speed and direction sensors (Hall-effect sensors)
L586-1815; 120-33
120.3.6 Temperature sensor
L586-1815; 120-34
120.3.7 Proportional control solenoid for position control (PRV)
L 586-1815; 120-35
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
1586-1815; 130-2
130.1.2 Rear axle
L586-1815; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L586-1815; 130-9
130.2.2 Drive shaft between transmission and front axle
L 586-1815; 130-10
130.2.3 Drive shaft between transmission and rear axle
L586-1815; 130-11
c 140 Steel parts of the basic machine 140-1
3 140.1 Vehicle frame 140-2
5 140.1.1 Articulation bearing
z L 586-1815; 140-2
§ 140.1.2 Articulation lock
& L586-1815; 140-3
§ 140.2 Covering 140-4
1560.1 Lift arms for Z kinematics 150-2
1560.1.1 Z kinematics
L 586-1815; 150-2
150.2 Quick coupler 150-4
160.2.1 Quick coupler
1586-1815; 150-4
150.2.2 Quick coupler hydraulics 160-5
150.2.2.1 Overview of the quick coupler hydraulics
1. 586-1815/0-45466; 150-5
160.2.2.2 Overview of quick coupler hydraulics
L586-1815/45467-51252; 150-7
1560.2.2.3 Overview of quick coupler hydraulics
1586-1815/51253-; 150-9
160.2.2.4 Valve block for quick coupler
L586-1815; 150-11
1560.2.3 Quick coupler electrics 150-13
150.2.3.1 Quick coupler electric control unit
1586-1815; 160-13
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L586-1815; 160-3
160.2 Display and control elements 160-5
160.2.1 Electrical components in the control panel 160-5
160.2.1.1 Control unit
1586-1815; 160-5
160.2.2 Touch screen display
L 586-1815; 160-7
160.2.3 Control lever
1586-1815; 160-8
160.2.4 Accelerator pedal
L 586-1815; 160-10
160.3 Heating, ventilation, air conditioning 160-12
160.3.1 Heating, ventilation, air conditioning: General overview
1586-1815; 160-12
160.3.2 Heating and air conditioning unit 160-17
160.3.2.1 Heating and air conditioning unit
1586-1815; 160-18
160.3.2.2 Blower
L586-1815; 160-22
L586-1815; 160-23
160.4 Air conditioning 160-26
160.4.1 Basic function of the air conditioning unit
L586-1815; 160-26
160.4.2 Air conditioning compressor
L586-1815; 160-27
1604.3 Condenser
1586-1815; 160-29
160.4.4 Dryer
1586-1815; 160-30
160.4.5 Air conditioning pressure switch
L586-1815; 160-31
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: General overview
L 586-1815; 170-2
170.1.2 Liebherr central lubrication pump
L586-1815; 170-6
170.1.3 Progressive distributor MX-F
1586-1815; 170-10
170.1.4 Progressive distributor SXE-2
L586-1815; 170-12
190 Options 190-1
190.1 LIiDAT 190-2
190.1.1 Overview of LIDAT
1586-1815; 190-2
190.1.2 LiDAT on machine
L586-1815; 190-4
190.2 Weighing device (Liebherr)
1 586-1815/0-54471; 190-6
190.3 Liebherr weighing device with Truck Payload Assist
L586-1815/54472-; 190-12
190.4 Skyview 360° 190-15
190.4.1 Skyview 360°: complete overview
L586-1815; 190-15
190.4.2 Skyview 360° on machine
L586-1815; 190-19
190.5 Remote control for door lock
190.6 Adaptive lighting
L 586-1815; 190-23
190.7 Personnel detection
1586-1815; 190-25
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 Service code indicator in display 200-3
200.2 Troubleshooting 200-5
200.2.1 Replacing fuses 200-5
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-5
200.2.1.2 Fuses on fuse board Ada in the left ballast weight 200-8
200.2.1.3 Fuses on fuse board A4b in the operator’s cab 200-10
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V