Liebherr L 580 1760 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1760 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 970
Downloadable : Yes
File Type : PDF
Size: 215 MB
DESCRIPTION:
Liebherr L 580 1760 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr L 580 1760 Wheel Loader Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z-bar kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z-bar kinematics 010-29
010.2.5 Special tools for lift cylinders with industrial lift arms 010-30
010.2.6 Special tools for tilt cylinders with industrial lift arms 010-30
010.2.7 Special tools for steering wheel 010-31
010.2.8 Special tools for steering cylinders 010-31
010.2.9 Special tools for brake system 010-32
010.2.10 Special tools for the electrical system 010-32
010.2.11 Special tools for front axle 010-33
010.2.12 Special tools for rear axle 010-33
010.2.13 Special tools for the air conditioning system 010-33
010.2.14 Special tools for Grammer driver’s seat 010-35
010.2.15 Special tools for cab glazing 010-35
010.2.16 Special tools for the central lubrication system (Liebherr) 010-36
010.3.1.1 Range of application and purpose 010-37
010.3.1.2 Other applicable documents 010-37
010.3.1.4 Tightening torques 010-38
010.3.2 Liebherr standards for assembly instructions and tightening torques010-44
010.4 Preservation guidelines 010-45
0104.1 General information 010-45
010.4.2 Machine out of service for an unknown period of time 010-45
0104.3 Putting the machine out of service 010-46
010.4.3.1 Out of service for up to 2 months 010-46
010.4.3.2 Out of service for up to 12 months 010-47
010.4.3.3 Out of service for longer than 12 months 010-48
0104.4 Putting back into service 010-48
010.4.4.1 After being out of service for 2 months 010-48
010.4.4.2 After being out of service for 12 months 010-49
0104.43 After being out of service for longer than 12 months 010-49
010.5 Preservation guidelines for the SCR system 010-50
010.5.1 Putting out of service for longer than 2 months 010-50
010.5.2 Starting up after being out of service for longer than 2 months 010-50
020 Technical data 020-1
020.1 Overall machine 020-6
020.1.1 Complete machine with bucket (Z lift arms)
L580-1760; 020-6
020.1.2 Complete machine with loading bucket (industrial lift arms)
L580-1760; 020-8
0201.3 Working attachment: light material bucket
L 580-1760; 020-9
020.14 Working attachment: high dump bucket
L580-1760; 020-10
0201.5 Working attachment: forklift
1580-1760; 020-12
020.1.6 Working attachment: log grappler
L580-1760; 020-13
020.2 Drive group 020-15
020.2.1 Diesel engine
L580-1760; 020-15
0202.2 Fuel tank
L580-1760; 020-16
0202.3 Fuel level sensor
L 580-1760; 020-16
L580-1760; 020-16
020.2.5 Compressed air system
L 580-1760; 020-17
020.3 Cooling system 020-18
020.3.1 Fan pump
L580-1760; 020-18
020.3.2 Fan motor
L 580-1760; 020-18
020.3.3 Hydraulic oil temperature sensor B8
1580-1760; 020-18
020.4 Working hydraulics 020-19
020.4.1 Working pump
L580-1760; 020-19
020.4.2 Control valve block for Z kinematics
1580-1760; 020-19
020.4.3 Control valve block for industrial lift arms
L580-1760; 020-20
020.4.4 Pilot control valve block
L580-1760; 020-20
020.4.5 Pilot control hydro accumulator
L 580-1760; 020-20
020.46 Stabilisation module
1580-1760; 020-21
020.4.7 Ride control hydro accumulator
L580-1760; 020-21
020.4.8 Z-bar kinematics lift cylinder
L 580-1760; 020-21
020.4.9 Z-bar kinematics tilt cylinder
L 580-1760; 020-21
020.4.10 Lift cylinder for industrial lift arms
1580-1760; 020-22
020.4.11 Tilt cylinder for industrial lift arms
L580-1760; 020-22
020.5 Hydraulic components 020-23
020.5.1 Return filter
L 580-1760; 020-23
020.5.2 Breather filter
L580-1760; 020-23
020.6 Steering system 020-24
020.6.1 Steering pump
L 580-1760; 020-24
0206.2 Servostat
L580-1760; 020-24
L580-1760; 020-24
0206.4 Steering damper hydro accumulator
L580-1760; 020-25
0206.5 Emergency steering pump
L580-1760; 020-25
020.6.6 Emergency steering pressure switch B3
L580-1760; 020-25
020.6.7 Emergency steering check pressure switch B3a
L580-1760; 020-25
0206.8 Joystick steering control valve block
L580-1760; 020-26
020.7 Brake system 020-27
020.7.1 Brake pump
L580-1760; 020-27
020.72 Compact brake valve
L580-1760; 020-27
020.7.3 Service brake hydro accumulator
L580-1760; 020-27
020.7.4 Brake light pressure switch B12
L 580-1760; 020-27
020.7.5 Brake accumulator pressure sensor B19
L580-1760; 020-28
020.7.6 Parking brake hydro accumulator
L580-1760; 020-28
020.8 Electrical system 020-29
0208.1 Central control unit (Master5-Premium)
L580-1760; 020-29
0208.2 Input module
L580-1760; 020-29
020.8.3 Output module
L580-1760; 020-29
0208.4 Battery
L580-1760; 020-30
020.8.5 Voltage transformer
L580-1760; 020-30
0208.6 Reversing camera
1580-1760; 020-30
020.9 Gearbox 020-31
020.9.1 Transmission
L580-1760; 020-31
020.9.2 Filter bypass switch B85
020.9.3 Proportional solenoid for gear shifting Y1, Y2, Y3, Y4, Y5, Y6
L580-1760; 020-31
020.9.4 Pressure sensor B80, B81
L 580-1760; 020-32
020.9.5 Speed sensor B82, B83, B84
L580-1760; 020-32
020.9.6 Transmission oil temperature sensor B86
L 580-1760; 020-32
020.9.7 Proportional solenoid for position control Y7
L580-1760; 020-33
020.10 Axles and drive shafts 020-34
020.10.1 Front axle
L580-1760; 020-34
020.10.2 Rear axle
L580-1760; 020-34
020.10.3 Drive shaft between diesel engine and transmission
L 580-1760; 020-34
020.10.4 Drive shaft between transmission and front axle
L580-1760; 020-35
020.10.5 Drive shaft between transmission and rear axle
L 580-1760; 020-35
020.10.6 Tyres
L 580-1760; 020-35
020.10.6.2 Tyres for timber work 020-36
020.10.6.3 Special tyres 020-37
020.11 Steel parts of the basic machine 020-38
020.11.1 Ballast weights
L 580-1760; 020-38
020.11.1.1 Standard (z-bar kinematics) and industrial lift arms 020-38
020.11.1.2 Foam-filled tyres or tracks 020-38
020.11.1.3 Reverse loading operation 020-38
020.11.1.4 Timber grabber 020-38
020.12 Working attachment 020-39
020.12.1 Quick coupler locking hydraulic cylinder
L 580-1760; 020-39
020.13 Operator’s cab, heating and air conditioning 020-40
020.13.1.1 Air conditioning compressor 020-40
020.13.2 Air conditioning pressure switch
L 580-1760; 020-40
020.14 Lubrication system 020-41
020.14.1 Central lubrication system (Liebherr)
L 580-1760; 020-41
020.14.1.2 Progressive distributor 020-41
020.14.2 Progressive distributor
L580-1760; 020-42
020.14.2.1 MX-F 020-42
020.14.22 MX-F25 020-42
020.14.2.3 MX-F 45 020-43
020.1424 MX-F75 020-43
020.14.2.5 MX-F105 020-43
020.14.3 Progressive distributor SXE-2
L 580-1760; 020-43
020.14.3.1 SXE-2/MX-F 020-43
020.14.3.2 SXE-2100 020-43
020.14.3.3 SXE-2 150 020-44
020.14.34 SXE-2 220 020-44
020.14.3.5 SXE-2 400 020-44
020.14.36 SXE-2760 020-44
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
030.2 Filling quantities and lubrication chart 030-16
030.2.1 Lubricant filling quantity
L580-1760; 030-16
0302.2 Fuel and operating fluid filling quantity
L 580-1760; 030-16
030.3 Lubricants and fuels 030-17
030.3.1 General information on lubricants and fuels 030-17
030.3.1.1 General questions 030-17
030.3.1.2 Safety data sheets 030-17
030.3.1.3 Technical data sheets 030-17
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.3.4 Diesel fuels
L580-1760; 030-18
030.3.4.1 Minimum quality requirement 030-18
030.34.2 Operating temperatures of diesel fuels 030-19
030.3.5 Diesel exhaust fluid
030.3.6 Engine oils
030.3.7 Refrigerant
030.3.8 Coolant
030.3.9 Hydraulic oil
030.3.10 Splitter box oil
030.3.11 Gear oil
030.3.12 Axle oil
030.3.13 Lubrication grease
030.3.14 Windscreen washer fluid
L580-1760; 030-26
030.3.14.1 Liebherr recommendation 030-26
030.3.14.2 Minimum quality requirement 030-26
030.3.15 Refrigerant oil for air conditioning compressor
L580-1760; 030-26
030.3.15.1 Liebherr recommendation 030-26
030.4 Maintenance tasks 030-27
0304.1 Safety precautions
L580-1760; 030-27
0304.2 Preparatory tasks for maintenance 030-27
030.4.2.1 Maintenance positions
1580-1760; 030-28
030.4.2.2 Opening the service hatches
L 580-1760; 030-29
030.423 Turning off the battery main switch
1580-1760; 030-33
0304.3 Overall machine 030-34
030.4.3.1 Checking machine is in proper condition
L 580-1760; 030-34
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
1580-1760; 030-36
030.4.3.3 Cleaning machine
L 580-1760; 030-36
030.4.3.4 Changing the VCl-capsules
L 580-1760; 030-39
030.4.3.5 Oil analyses
L 580-1760; 030-42
0304.4 Drive group 030-49
030.4.4.1 Checking diesel engine oil level
1580-1760; 030-49
030.4.4.2 Diesel engine: changing the diesel engine oil
L580-1760; 030-52
030.4.4.3 Diesel engine: changing oil filter
1580-1760; 030-55
030.4.4.4 Checking diesel engine belt drive
L 580-1760; 030-56
030.4.4.5 Changing diesel engine belt drive
1580-1760; 030-5
0304.47 Checking diesel engine valve clearance
0304.4.8 Diesel engine: changing oil separator filter cartridge
0304.4.9 Diesel engine: Changing the heating flange
030.4.4.10 Fuel tank: Draining off condensate and sediment
030.4.4.11 Fuel pre-filter: Draining off condensate
0304.4.12 Changing fuel pre-filter cartridge
030.4.4.13 Changing fuel fine filter element
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
030.4.4.15 Air filter system: Cleaning the service cover and dust
030.4.4.16 Cleaning or changing the main element of the air
030.4.4.17 Air filter system: Changing the safety element
030.4.4.18 Splitter box: Checking the oil level
030.4.4.19 Splitter box: Changing the oil
030.4.4.20 Checking that the diesel engine intake and exhaust
030.4.4.21 Checking the diesel engine for leaks, contamination
030.4.4.22 Diesel engine: checking profile clamps
030.4.4.23 Diesel particulate filter: Cleaning filter module
030.4.4.24 Changing the compressed air dryer
030.4.4.25 Checking the compressed air system
Cooling system 030-90
030.4.5.2 Checking the concentration of anti-freeze and corro-
030.4.5.3 Cleaning the cooling system
030.4.5.4 Changing coolant in cooling system
Hydraulic components 030-102
030.4.6.1 Hydraulic tank: Checking the oil level
030.4.6.2 Draining off condensate and sediment from the
030.4.6.3 Change the return filter insert in the hydraulic tank.
030.4.6.4 Changing the hydraulic tank breather filter
030.46.5 Hydraulic tank: analysing the oil
030.4.6.6 Changing the oil in the hydraulic tank
Steering system 030-112
030.4.7.1 Steering: Checking the function
030.4.7.2 Steering cylinders: Lubricating the bearings
Brake system 030-113
030.4.8.1 Service brake: checking function and effectiveness
030.4.8.2 Checking service brake discs for wear
030.4.8.3 Checking the gap and wear on the parking brake
030.4.8.4 Emergency actuation of parking brake: checking the
030.48.5 Checking emergency parking brake actuation
Electrical system 030-124
030.4.9.1 Checking function of the lighting and horn
030.4.9.2 Batteries: Checking the acid level and terminals
L580-1760; 030-125
0304.9.3 Control lever: Change the travel direction switch
rocker and cap.
L 580-1760; 030-127
0304.9.4 Personnel detection: cleaning sensor
L580-1760; 030-130
030.4.10 Gearbox 030-130
030.4.10.1 Transmission: checking the oil level
L580-1760; 030-130
030.4.10.2 Changing gear oil and gear oil filter
L580-1760; 030-133
030.4.10.3 Change the transmission hydrostat oil filter.
L580-1760; 030-137
030.4.11 Axles and drive shafts 030-138
030.4.11.1 Axles Changing the oil
L 580-1760; 030-138
0304.11.2 Checking drive shafts
L580-1760; 030-140
030.4.11.3 Checking the tyre pressure
L580-1760; 030-142
0304.11.4 Checking the wheel tightness
L580-1760; 030-144
030.4.12 Steel parts of the basic machine 030-144
030.4.12.1 Lubricating the articulation bearing and the rear axle
oscillating bearing
L580-1760; 030-144
0304.12.2 Cooler hood: Lubricating moving parts with pene-
trating oil
L 580-1760; 030-145
0304.12.3 Engine hood: Lubricating moving parts with pene-
trating oil
L580-1760; 030-146
030.4.12.4 Right cab access: Lubricating moving parts with
penetrating oil
L580-1760; 030-147
030.4.12.5 Service hatches: Cleaning and maintaining the seals
1580-1760; 030-147
030.4.13 Working attachment 030-148
030.4.13.1 Lubricating the lift arms and working attachment
L580-1760; 030-148
030.4.13.2 Lift arms: Checking the bucket bearing seals
L580-1760; 030-150
030.4.13.3 Checking the lift arm bucket bearing bushings
L580-1760; 030-151
L 580-1760; 030-152
030.4.13.5 Bucket: Check the teeth or undercut blade for wear
and replace if necessary
L 580-1760; 030-153
030.4.13.6 Lubricate and test the bearings on the quick coupler.
L 580-1760; 030-156
030.4.13.7 High dump bucket: Lubricating the bearing
1580-1760; 030-157
0304.14 Operator’s cab, heating and air conditioning 030-157
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L 580-1760; 030-157
030.4.14.2 Changing the fresh and recirculated air filters in the
cab
L 580-1760; 030-159
030.4.14.3 Safety belt: Checking the condition and function
1580-1760; 030-161
030.4.14.4 Testing the windscreen washer system
L 580-1760; 030-162
030.4.14.5 Windscreen washer system: Topping up windscreen
washer fluid
1580-1760; 030-162
030.4.14.6 Cab: Lubricating the lock and cylinder with pene-
trating oil
1580-1760; 030-163
030.4.14.7 Cab: Cleaning and maintaining the seals
L 580-1760; 030-163
030.4.14.8 Heating and air conditioning: Checking the function
1580-1760; 030-164
030.4.15 Lubrication system 030-166
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
L 580-1760; 030-166
c 030.4.15.2 Central lubrication system: Checking the pipes,
a hoses and lubrication points for leaks and damage
2 1580-1760; 030-167
g 030.4.15.3 Central lubrication system: Checking the lubrication
ES] of the bearings
5 L 580-1760; 030-168
8 030.5 Testing and adjustment checklist
§ L580-1760; 030-169
3 030.6 Testing and adjustment tasks 030-176
0306.1 Safety precautions
L 580-1760; 030-176
0306.2 Overall machine 030-176
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
580-1760 LIEBHERR 17
Contents Service manual
030.6.2.1 Preparing for adjustment procedures
L580-1760; 030-176
0306.2.2 Hydraulic oil: operating temperature
1580-1760; 030-178
030.6.2.3 Gear oil operating temperature
L580-1760; 030-179
030.6.2.4 Service management
1580-1760; 030-179
030.6.3 Drive group 030-180
030.6.3.1 Pedals: calibration
1580-1760; 030-180
0306.3.2 Reading the diesel engine service files
L580-1760; 030-182
030.6.4 Cooling system 030-183
030.6.4.1 Fan speed proportional solenoid valve
1580-1760; 030-183
030.6.5 Working hydraulics 030-185
030.6.5.1 Multi-lever control (optional): Calibration
L580-1760; 030-185
030.6.5.2 Calibrating working hydraulics angle sensors
1580-1760; 030-187
030.6.5.3 Proportional solenoids in the control valve block: cali-
bration
L580-1760; 030-190
030.6.5.4 Pilot control valve block: pressure reducing valve
L580-1760; 030-194
030.6.5.5 Working pump: flow regulator (standby pressure)
L580-1760; 030-195
030.6.5.6 Working pump flow regulator (differential pressure)
1580-1760; 030-196
030.6.5.7 Working pump: power regulator
L580-1760; 030-198
030.6.5.8 Z-bar kinematics control valve block: secondary pres-
sure relief valves
L580-1760; 030-200
0306.5.9 Z-bar kinematics control valve block: primary pres-
sure relief valve
1580-1760; 030-202
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
cut-off
1580-1760; 030-204
030.6.5.11 Industrial lift arms control valve block (option): secon-
dary pressure relief valves
L580-1760; 030-205
primary pressure relief valve
L 580-1760; 030-208
030.6.5.13 Industrial lit arms control valve block (option): LS-
pressure cut-off
L580-1760; 030-209
030.6.5.14 Stabilisation module cut-out function
L 580-1760; 030-211
030.6.5.15 Ride control hydro accumulator nitrogen filling
L 580-1760; 030-212
0306.6 Hydraulic components 030-213
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L 580-1760; 030-213
030.6.6.2 Checking the hydraulic lines for damage
L 580-1760; 030-214
0306.7 Steering system 030-219
030.6.7.1 Joystick for joystick steering (option): calibration
L580-1760; 030-219
030.6.7.2 Angle sensor for articulation angle (option): calibra-
tion (machine with steering wheel steering)
L 580-1760; 030-219
030.6.7.3 Angle sensor for articulation angle (option): calibra-
tion (machine without steering wheel steering)
L 580-1760; 030-221
030.6.7.4 Control block for joystick steering (option): calibration
L 580-1760; 030-222
030.6.7.5 Steering pump: LS pressure cut-off valve
L 580-1760; 030-224
030.6.7.6 Steering pump flow regulator (standby pressure)
L 580-1760; 030-225
030.6.7.7 Steering pump: flow regulator (differential pressure)
L 580-1760; 030-227
030.6.7.8 Steering damper hydro accumulator nitrogen filling
L580-1760; 030-228
030.6.7.9 Control block for joystick steering: determining instal-
lation position of position sensors
L 580-1760; 030-229
0306.8 Brake system 030-230
030.6.8.1 Brake accumulator pressure sensor B19: deviation
L580-1760; 030-230
030.6.8.2 Compact brake valve hydro accumulator charging
function
L 580-1760; 030-231
030.6.8.3 Service brake pressure
L 580-1760; 030-232
Electrical system 030-235
030.6.9.1 Central control unit (Master5): creating service file
030.6.9.2 Central control unit (Master5): software update
0306.9.3 Central control unit (Master5): resetting to factory
0306.9.4 Central control unit (Master5): connecting Sculi diag-
030.6.9.5 Central control unit (Master5): connecting LiFT func-
030.6.9.6 Addressing CAN module and checking system infor-
Gearbox 030-249
030.6.10.1 Gearbox: basic calibration
0306.10.2 Gearbox: service calibration
030.6.10.3 Transmission control unit: software update
Axles and drive shafts 030-255
030.6.11.1 Tyres: setting radius
Working attachment 030-256
030.6.12.1 Valve block for quick coupler (option): Pressure
030.6.12.2 Parameters for lift arm geometry
030.6.12.3 Working attachment: automatic return of 3rd function
Operator’s cab, heating and air conditioning 030-259
030.6.13.1 Checking the pressure and temperature conditions of
Options 030-260
030.6.14.1 Skyview 360°: calibration
Service manual Contents
040 Drive group 040-1
040.1 Engine 040-3
040.1.1 Diesel engine overview
L580-1760; 040-3
0401.2 Electrical components of diesel engine
L580-1760; 040-7
040.1.3 Ambient temperature sensor
L580-1760; 040-10
0401.5 Fuel system 040-16
040.1.5.2 Fuel level sensor
L580-1760; 040-19
040.1.5.3 Separ fuel pre-filter
1580-1760; 040-21
040.16 Air filter system 040-21
040.1.6.1 Air filter
L580-1760; 040-22
040.16.2 Vacuum switch
1580-1760; 040-23
040.1.7 Exhaust system 040-23
040.1.7.1 Exhaust gas treatment (stage V): overview
L580-1760; 040-24
040.1.7.2 Exhaust gas treatment (stage IV / tier 4f): overview
L 580-1760; 040-33
040.1.7.3 Metering unit
L 580-1760; 040-38
040.1.7.4 Sampling module
L580-1760; 040-41
040.1.7.5 Exhaust treatment sensors
L580-1760; 040-42
5 0401.8 Compressed air system 040-43
8 040.1.8.1 Overview of the compressed air system
g 1580-1760: 040-44
g 040.1.8.2 Compressor
5 L 580-1780; 040-46
g 040.1.8.3 Air dryer
8 L580-1760; 040-47
z 040.1.8.4 SCR system air supply valve
1580-1760; 040-48
040.2 Clutch
L580-1760; 040-49
Contents Service manual
040.3 Splitter box
L580-1760; 040-51
050 Cooling system 050-1
050.1 Cooling system: General overview
L580-1760; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
L580-1760; 050-4
050.22 Fan pump
L 580-1760; 050-8
050.2.3 Fan motor
L580-1760; 050-9
050.3 Cooling system electronics 050-13
050.3.1 Overview of electrical controls of cooling system
L 580-1760; 050-13
050.3.2 Hydraulic oil temperature sensor
L580-1760; 050-16
050.4 Cooler 050-18
050.4.1 Cooler unit
L 580-1760; 050-18
050.5 Reversible fan drive 050-19
050.5.1 Overview of reversible fan drive
L580-1760; 050-19
050.5.2 Fan reversal valve block
L580-1760; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
L580-1760; 060-2
060.2 Overview of working hydraulics for industrial lift arms
L580-1760; 060-10
060.3 Working pump
L580-1760; 060-14
060.4 Control block for Z-bar kinematics
L580-1760; 060-22
060.5 Control valve block for industrial lift arms
L580-1760; 060-31
060.6 Pilot control 060-38
060.6.1 Pilot control valve block
L 580-1760; 060-38
060.7 Ride control 060
060.7.2 Stabilisation module
L580-1760; 060-43
060.7.3 Electric ride control unit
L580-1760; 060-46
060.8 Electronics of the working hydraulics 060-48
060.8.1 Overview of electrical controls the working hydraulics
L580-1760; 060-48
060.8.2 Working hydraulics angle sensors
L580-1760; 060-50
060.9 Pipe break protection 060-53
060.9.1 Pipe break protection: overview
L580-1760; 060-53
060.9.2 Valve block for pipe break protection
L580-1760; 060-56
060.9.3 Ride control release solenoid valve
L580-1760; 060-57
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
1580-1760; 080-2
080.2 Hydraulic tank 080-5
0802.1 Overview of hydraulic tank
L 580-1760; 080-5
080.2.2 Steel tank
L580-1760; 080-7
0802.3 Return filter
L580-1760; 080-9
080.24 Leak oil strainer
L580-1760; 080-10
0802.5 Breather filter
L580-1760; 080-10
o 090 Steering system 090-1
g 090.1 Steering system overview
d 1580-1760; 090-3
Qo
2 090.2 Steering pump
g 1580-1760; 090-8
ES 090.3 Servostat
– 1580-1760; 090-14
090.4 Steering cylinder 090-17
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L580-1760 LIEBHERR 23
Contents Service manual
090.4.1 Steering cylinder
L580-1760; 090-17
090.4.2 Steering stabilisation valve block
L 580-1760; 090-20
090.4.3 Valve block for steering stabilisation (without steering wheel
steering)
L580-1760; 090-21
090.5 Emergency steering 090-23
090.5.1 Emergency steering overview
L 580-1760; 090-23
090.5.2 Emergency steering pump
L580-1760; 090-25
090.5.3 Emergency steering electronics 090-27
090.5.3.1 Overview of electrical controls of emergency steering
system
1580-1760; 090-27
090.5.3.2 Emergency steering pressure switch
L580-1760; 090-32
090.5.3.3 Emergency steering check pressure switch
L580-1760; 090-33
090.6 Joystick steering 090-35
090.6.1 Joystick steering: overview (combined with steering wheel steering)
L 580-1760; 090-35
090.6.2 Joystick steering: overview (without steering wheel steering)
L580-1760; 090-39
090.6.3 Joystick steering control block
L580-1760; 090-42
090.6.4 Joystick steering electrical system 090-48
090.6.4.1 Electronic control unit for joystick steering: overview
L580-1760; 090-48
090.6.4.2 Joystick with position tracking
L580-1760; 090-55
090.7 2in1 steering 090-57
090.7.1 2in1 steering: total overview
L580-1760; 090-57
090.7.2 Servostat for 2in1 steering
L 580-1760; 090-59
100 Brake system 100-1
100.1 Overview of brake system
L580-1760; 100-2
100.2 Service brake and parking brake 100-7
copyright ® Liebher-Werk Bischofshofen GmbH 2019
24 LIEBHERR L580-1760
Service manual Contents
100.2.2 Compact brake valve
L580-1760; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
L580-1760; 100-16
110 Electrical system 110-1
110.1 Overview of electrical system
L580-1760; 110-2
110.2 Lighting
L580-1760; 110-6
110.3 Circuit diagrams
L580-1760; 110-7
110.4 Electronic control unit 110-9
110.4.1 General overview of electronic control system
L580-1760; 110-9
110.4.2 Central control unit (Master5-Premium)
L580-1760; 110-11
110.4.3 Modules 110-14
110.4.3.1 Overview of the input and output modules
L580-1760; 110-14
110.4.3.2 Input modules
L 580-1760; 110-17
110.4.3.3 Output modules
L580-1760; 110-18
110.5 Electrical components of the driver’s cab 110-21
110.5.1 Door contact switch (inductive sensor)
L580-1760; 110-21
110.6 Electrical components in the rear section 110-22
110.6.1 Battery installation
g L580-1760; 110-22
8 110.6.2 Electric battery main switch
g L580-1760; 110-24
& 120 Gearbox 120-1
3
8 120.1 Overview of transmission
8 L580-1760; 120-2
2 120.2 Transmission hydraulics 120-16
L580-1760; 120-16
L580-1760; 120-20
120.2.3 Transmission control valve block
L 580-1760; 120-21
120.2.4 Hydrostat module
L580-1760; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of electrical control system of transmission
L 580-1760; 120-29
120.3.2 Filter bypass switch
1580-1760; 120-30
120.3.3 Gear shifting proportional solenoid
L580-1760; 120-31
120.3.4 Pressure sensor for hydrostat
L580-1760; 120-32
120.3.5 Engine speed sensor
L 580-1760; 120-33
120.3.6 Temperature sensor
L580-1760; 120-34
120.3.7 Proportional solenoid for position control
L 580-1760; 120-34
130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L580-1760; 130-2
130.1.2 Rear axle
L 580-1760; 130-7
130.2 Cardan shafts 130-9
130.2.1 Drive shaft between diesel engine and transmission
L580-1760; 130-9
130.2.2 Drive shaft between transmission and front axle
L 580-1760; 130-10
130.2.3 Drive shaft between transmission and rear axle
L580-1760; 130-11
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L 580-1760; 140-2
140.1.2 Articulation lock
1580-1760; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
160.1.1 Z kinematics
L580-1760; 150-2
150.2 Industrial lift arms 150-4
160.2.1 Industrial lift arms
L 580-1760; 150-4
160.3 Quick coupler 150-6
1560.3.1 Quick coupler
L580-1760; 150-6
150.3.2 Quick coupler hydraulics 150-7
150.3.2.1 Overview of quick coupler hydraulics
L580-1760; 150-7
150.3.2.2 Valve block for quick coupler
1580-1760; 150-9
160.3.3 Quick coupler electrics 160-11
160.3.3.1 Quick coupler electric control unit
L580-1760; 150-11
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L580-1760; 160-2
160.2 Display and control elements 160-4
160.2.1 Accelerator pedal
L580-1760; 160-4
160.3 Heating, ventilation, air conditioning 160-6
160.3.1 Heating, ventilation, air conditioning: General overview
L580-1760; 160-6
160.3.2 Heating and air conditioning unit 160-11
160.3.2.1 Heating and air conditioning unit
1580-1760; 160-12
160.3.2.2 Blower
L580-1760; 160-16
160.3.3 Air conditioning controller
L580-1760; 160-17
160.4 Air conditioning 160-20
160.4.1 Basic function of the air conditioning unit
L580-1760; 160-20
160.4.2 Air conditioning compressor
L580-1760; 160-21
160.4.3 Condenser
L580-1760; 160-23
L 580-1760; 160-24
160.4.5 Air conditioning pressure switch
L 580-1760; 160-25
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Liebherr automatic central lubrication system: overview
L 580-1760; 170-2
170.1.2 Liebherr central lubrication pump
1580-1760; 170-8
170.1.3 Progressive distributor MX-F
L 580-1760; 170-12
170.1.4 Progressive distributor SXE-2
L 580-1760; 170-14
190 Options 190-1
190.1 LIDAT 190-2
190.1.1 Overview of LiDAT
1580-1760; 190-2
190.1.2 LiDAT on machine
L 580-1760; 190-4
190.1.3 LiDAT module (LiTU3)
1580-1760; 190-6
190.2 Skyview 360° 180-10
190.2.1 Skyview 360°: complete overview
L 580-1760; 180-10
190.2.2 Skyview 360° on machine
L 580-1760; 190-14
190.3 Remote control for door lock
L 580-1760; 190-15
190.4 Personnel detection
1580-1760; 190-18
190.5 Entfall des Lenkstockschalters 190-21
190.5.1 Elimination of steering-column switch: overview
1580-1760; 190-21
190.5.2 Additional controller (HY-TTC-30S)
L 580-1760; 190-23
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.3 Service code indicator in display 200-4
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
VIDEO PREVIEW OF THE MANUAL:
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