Liebherr L 580 1170 (USA / CAN) Wheel Loader Operator’s Manual SN 35542 – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1170 (USA / CAN) Wheel Loader Operator’s Manual SN 35542 – PDF DOWNLOAD
Language : English
Pages : 316
Downloadable : Yes
File Type : PDF
Size: 69.3 MB
DESCRIPTION:
Liebherr L 580 1170 (USA / CAN) Wheel Loader Operator’s Manual SN 35542 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: L 580 (USA / CAN)
Type no.: 1170
From Serial no.: 35542
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
TABLE OF CONTENTS:
Liebherr L 580 1170 (USA / CAN) Wheel Loader Operator’s Manual SN 35542 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Brakes 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 24
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Tyres with foam 27
1.2.20 Complete machine with bucket (Z lift arms) 27
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber 35
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Sound emission 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Brakes 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Driver’s cab 22
1.2.12 Heating, air conditioning 22
1.2.13 Air conditioning 23
1.2.14 Refuelling pump 23
1.2.15 Towing device 23
1.2.16 Ballast 24
1.2.17 Tyres 24
1.2.18 Snow chains or guard chains 27
1.2.19 Tyres with foam 27
1.2.20 Complete machine with bucket (Z lift arms) 27
1.2.21 Complete machine with bucket (industrial lift arms) 29
1.2.22 Attachment: Light material bucket 31
1.2.23 Attachment: High dump bucket 32
1.2.24 Attachment: Forklift 34
1.2.25 Attachment: Timber grabber 35
2 Safety warnings, signs 39
2.1 How the warnings are marked 39
21.1 Further markings 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Signs on the machine 40
2.3.1 Safety decals 40
2.3.2 Information decals 44
23.3 Type plate 51
2.4 Safety instructions 51
2.41 General safety instructions 51
2.42 Instructions on preventing crushing injuries and burns 53
2.4.3 Instructions on preventing fires and explosions 53
2.44 Safety instructions for start-up 54
2.4.5 Safety precautions during start-up 54
2.46 Instructions for safe working 54
2.47 Safety instructions for driving on slopes 55
2.48 Parking safely 56
2.49 Transporting the machine safely 56
2.4.10 Towing the machine safely 57
2.4.11 Measures for ensuring safe maintenance 57
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 59
2.4.13 Safety instructions for welding work on the machine 60
2.4.14 Instructions for working safely on the attachment 60
2.4.15 Safety instructions for transporting the machine by crane 60
2.4.16 Safe maintenance of hydraulic hoses and hose lines 61
2.417 Roll-over protection structure (ROPS) and falling object protection
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 61
2.4.18 Attachments and accessories 62
2.4.19 Protection against vibrations 62
2.4.20 See and be seen 63
3 Handling and operation 65
3.1 Control elements 65
3.1.1 Operator’s cab 65
3.1.2 Display 66
3.1.2 Display 66
3.1.3 Control unit 66
3.1.4 Switches and buttons for optional equipment 68
3.1.5 Control lever 69
3.2 Handling 70
3.2.1 Battery main switch 70
3.2.1 Battery main switch 70
3.2.2 Articulation lock 70
3.2.3 Cab access 71
3.24 Cab windows 73
3.2.5 Emergency exit 75
3.2.6 Fire extinguisher 76
3.2.7 Driver’s seat 76
3.2.8 Safety belt 86
3.2.9 Steering column and steering wheel 87
3.2.10 Control panel 88
3.2.11 Start switch 89
3.2.12 Electronic immobiliser 89
3.2.13 Driver identification 93
3.2.14 Steering column switch 95
3.2.15 Lighting 96
3.2.16 Interior lighting of the driver’s cab 99
3.2.17 Display 100
3.2.18 Control lever 121
3.2.19 Controlling a working attachment with an independent hydraulic circuit 124
3.2.20 Heating and air conditioning system 136
3.2.21 Rear window heater, heated mirrors 139
3.2.22 Interior and exterior mirrors 139
3.2.23 Sun visor 140
3.2.24 Radio 140
3.2.25 Windscreen wiper and washer system 141
3.2.26 Liebherr automatic central lubrication system 142
3.2.27 Back-up alarm 145
3.2.28 Working basket 149
3.2.29 LIiDAT 149
3.2.10 Control panel 88
3.2.11 Start switch 89
3.2.12 Electronic immobiliser 89
3.2.13 Driver identification 93
3.2.14 Steering column switch 95
3.2.15 Lighting 96
3.2.16 Interior lighting of the driver’s cab 99
3.2.17 Display 100
3.2.18 Control lever 121
3.2.19 Controlling a working attachment with an independent hydraulic circuit 124
3.2.20 Heating and air conditioning system 136
3.2.21 Rear window heater, heated mirrors 139
3.2.22 Interior and exterior mirrors 139
3.2.23 Sun visor 140
3.2.24 Radio 140
3.2.25 Windscreen wiper and washer system 141
3.2.26 Liebherr automatic central lubrication system 142
3.2.27 Back-up alarm 145
3.2.28 Working basket 149
3.2.29 LIiDAT 149
3.3 Operation 1513.3.1 Daily start-up 151
3.3.2 Starting the engine 1562
3.3.3 Driving 154
3.3.4 Driving on public roads 162
3.3.5 Shutting down the machine 163
3.3.6 Moving working attachments 166
3.3.7 Regenerating the diesel particulate filter 173
3.3.8 Filling the tank using the filling pump 178
3.3.9 Forklift 179
3.3.10 2-in-1 steering 181
3.3.10 2-in-1 steering 181
3.4 Working methods 183
3.4.1 Picking up material 183
3.4.1 Picking up material 183
3.42 Transporting and moving material 183
3.43 Grading work 186
3.4.4 Removing material from a slope or wall 186
3.4.5 Loading a transport vehicle 188
3.4.6 Excavation 190
3.5 Fitting and removing the attachment 192
3.5.1 Removing the working attachment from the quick-change device 192
3.5.1 Removing the working attachment from the quick-change device 192
3.5.2 Attaching working attachments to the quick-change device 195
3.6 Transport 199
3.6.1 Transporting the machine 199
3.6.1 Transporting the machine 199
3.6.2 Transport safety retainer 202
3.7 Emergency operation 204
3.7.1 Lowering the lift arms if the engine fails 204
3.7.1 Lowering the lift arms if the engine fails 204
3.7.2 Towing the machine 206
3.7.3 Emergency steering 209
3.7.4 Jump starting 210
Malfunctions 213
4.1 Servicecodes 213
4.1.1 Service code indicator in the display 213
Malfunctions 213
4.1 Servicecodes 213
4.1.1 Service code indicator in the display 213
4.2 Problems – Cause – Remedy 219
42.1 Warning symbols 219
42.1 Warning symbols 219
4.2.2 Troubleshooting the Liebherr automatic central lubrication system 220
4.3 Problem remedy 221
4.3.1 Replacing fuses 221
5 Maintenance 227
5.1 Maintenance and inspection schedule 227
5.2 Filling quantities and lubrication chart 232
5.2.1 Recommended lubricants 232
5.2.2 Recommended operating fluids 232
52.3 Lubrication chart 233
5.3 Lubricants and fuels 237
5.3.1 General information on changing lubricants and fuels 237
4.3 Problem remedy 221
4.3.1 Replacing fuses 221
5 Maintenance 227
5.1 Maintenance and inspection schedule 227
5.2 Filling quantities and lubrication chart 232
5.2.1 Recommended lubricants 232
5.2.2 Recommended operating fluids 232
52.3 Lubrication chart 233
5.3 Lubricants and fuels 237
5.3.1 General information on changing lubricants and fuels 237
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 237
5.3.3 Diesel fuels 238
5.3.4 Lubricating oils for diesel engines 239
5.3.6 Coolants for diesel engines 241
5.3.6 Hydraulic oil 243
5.3.7 Lubricating oils for splitter boxes 246
5.3.8 Lubricating oils for transmissions 247
5.3.9 Lubricating oils for axles 248
5.3.10 Lubrication grease and other lubricants 248
5.4 Safety precautions 251
5.5 Preparatory tasks for maintenance 252
5.5.1 Maintenance positions 252
5.5.2 Mounting the lift arm lock 253
5.5.3 Opening the service accesses 253
5.5.4 Turning off the battery main switch 256
5.6 Overall machine 258
5.6.1 Checking the machine for external damage 258
5.6.2 Removing loose parts, dirt, ice and snow from the machine 258
5.6.3 Cleaning the machine 258
5.6.4 Shutting down the machine for a lengthy period 260
5.6.5 Deactivating the machine 260
5.6.6 Checking the machine for leaks 260
5.6.7 Making sure the bolted connections are tight 261
harmless hydraulic fluids 237
5.3.3 Diesel fuels 238
5.3.4 Lubricating oils for diesel engines 239
5.3.6 Coolants for diesel engines 241
5.3.6 Hydraulic oil 243
5.3.7 Lubricating oils for splitter boxes 246
5.3.8 Lubricating oils for transmissions 247
5.3.9 Lubricating oils for axles 248
5.3.10 Lubrication grease and other lubricants 248
5.4 Safety precautions 251
5.5 Preparatory tasks for maintenance 252
5.5.1 Maintenance positions 252
5.5.2 Mounting the lift arm lock 253
5.5.3 Opening the service accesses 253
5.5.4 Turning off the battery main switch 256
5.6 Overall machine 258
5.6.1 Checking the machine for external damage 258
5.6.2 Removing loose parts, dirt, ice and snow from the machine 258
5.6.3 Cleaning the machine 258
5.6.4 Shutting down the machine for a lengthy period 260
5.6.5 Deactivating the machine 260
5.6.6 Checking the machine for leaks 260
5.6.7 Making sure the bolted connections are tight 261
5.6.8 Corrosion protection on machines that work with salt and artificial
fertilisers and exchanging VCI capsules 261
5.6.9 Qil analyses 261
Drive group 269
5.7.1 Checking the engine oil level 269
5.7.2 Draining off condensate and sediment from the fuel tank 269
5.7.3 Draining off condensate from the Separ fuel pre-filter 270
5.7.4 Changing the Separ fuel pre-filter insert 271
5.7.5 Changing the fuel fine filter 273
5.7.6 Bleeding the fuel system 274
5.7.7 Cleaning the air filter service cover and dust discharge valve 275
5.7.8 Cleaning or changing the main filter element 276
5.7.9 Changing the air filter safety element 279
5.7.10 Checking the oil level in the splitter box 280
Cooling system 282
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 282
5.8.2 Cleaning the cooling system 286
Working hydraulics 288
5.9.1 Checking the oil level in the hydraulic tank 288
Steering system 290
5.10.1 Testing the steering 290
5.10.2 Lubricating the bearing points on the steering cylinders 290
Brake system 291
5.11.1 Testing the service brake and parking brake 291
Electrical system 293
5.12.1 Checking the lights 293
Transmission 294
5.13.1 Checking the transmission oil level 294
Axles and cardan shafts 295
5.14.1 Checking the tyre pressure 295
5.14.2 Checking the wheel tightness 295
Steel components of the basic machine 297
5.15.1 Lubricating the articulated bearing and the rear oscillating bedding 297
5.16.2 Covering – lubricating locks and hinges 297
5.16.3 Greasing the rear section cover lower hinges 298
5.16 Working attachment 299
5.16.1 Lubricating the lift arms and attachment 299
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 300
5.16.3 Lubricating and testing the quick-change device 302
5.17 Cab, heating and air conditioning 304
5.17.1 Cleaning the fresh and recirculated air filters 304
5.17.2 Changing the fresh and recirculated air filters 305
5.17.3 Checking the condition and function of the safety belt 306
5.17.4 Checking and topping up the windscreen washer reservoir 306
5.17.5 Lubricating the cab door hinges 307
5.17.6 Checking the seals on the driver’s cab 307
5.18 Lubrication system 309
5.18.1 Checking the lubrication system grease reservoir level 309
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 309
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 310
Index 311
5.6.9 Qil analyses 261
Drive group 269
5.7.1 Checking the engine oil level 269
5.7.2 Draining off condensate and sediment from the fuel tank 269
5.7.3 Draining off condensate from the Separ fuel pre-filter 270
5.7.4 Changing the Separ fuel pre-filter insert 271
5.7.5 Changing the fuel fine filter 273
5.7.6 Bleeding the fuel system 274
5.7.7 Cleaning the air filter service cover and dust discharge valve 275
5.7.8 Cleaning or changing the main filter element 276
5.7.9 Changing the air filter safety element 279
5.7.10 Checking the oil level in the splitter box 280
Cooling system 282
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 282
5.8.2 Cleaning the cooling system 286
Working hydraulics 288
5.9.1 Checking the oil level in the hydraulic tank 288
Steering system 290
5.10.1 Testing the steering 290
5.10.2 Lubricating the bearing points on the steering cylinders 290
Brake system 291
5.11.1 Testing the service brake and parking brake 291
Electrical system 293
5.12.1 Checking the lights 293
Transmission 294
5.13.1 Checking the transmission oil level 294
Axles and cardan shafts 295
5.14.1 Checking the tyre pressure 295
5.14.2 Checking the wheel tightness 295
Steel components of the basic machine 297
5.15.1 Lubricating the articulated bearing and the rear oscillating bedding 297
5.16.2 Covering – lubricating locks and hinges 297
5.16.3 Greasing the rear section cover lower hinges 298
5.16 Working attachment 299
5.16.1 Lubricating the lift arms and attachment 299
5.16.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 300
5.16.3 Lubricating and testing the quick-change device 302
5.17 Cab, heating and air conditioning 304
5.17.1 Cleaning the fresh and recirculated air filters 304
5.17.2 Changing the fresh and recirculated air filters 305
5.17.3 Checking the condition and function of the safety belt 306
5.17.4 Checking and topping up the windscreen washer reservoir 306
5.17.5 Lubricating the cab door hinges 307
5.17.6 Checking the seals on the driver’s cab 307
5.18 Lubrication system 309
5.18.1 Checking the lubrication system grease reservoir level 309
5.18.2 Checking the pipes, hoses and lubrication points of the lubrication
system 309
5.18.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 310
Index 311
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