LEEBOY PF-150C Paver Finisher Operations, Service & Parts Manual SN 115348 PDF DOWNLOAD
FILE DETAILS:
LEEBOY PF-150C Paver Finisher Operations, Service & Parts Manual SN 115348 PDF DOWNLOAD
Language : English
Pages : 282
Downloadable :Yes
File Type : PDF
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LEEBOY PF-150C Paver Finisher Operations, Service & Parts Manual SN 115348 PDF DOWNLOAD
INTRODUCTION:
- READ THIS MANUAL PRIOR TO OPERATING the unit. This manual is an important part of the paver/ finisher and should be kept with the paver/finisher at all times in the dedicated storage container on the paver/finisher.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver/finisher.
- Reading the manual will help you and others avoid injury and help prevent any damage to the paver/finisher.
- If this manual becomes lost or damaged, contact your authorized LB Performance dealer immediately to order a replacement (Contact Information on Page 2-4). This manual is intended as a guide for the safe and efficient use of the paver/finisher.
- This manual covers the procedures for proper operation and maintenance of the paver/finisher.
- This manual contains information that was available at the time of printing and are subject to change without notice. This manual should be used with all related supplemental books, engine and transmission manuals, and parts books.
- Related service bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LB Performance dealer for the latest available information.
TABLE OF CONTENTS:
LEEBOY PF-150C Paver Finisher Operations, Service & Parts Manual SN 115348 PDF DOWNLOAD
Safety 1-1
Introduction 1-3
Safety Precautions 1-4
Safety Labels 1-8
Safety Label Care 1-10
Machine Specific Precautions 1-11
Hot Material Precautions 1-11
Hydraulic Systems Precautions 1-11
Refueling Precautions 1-11
Battery Precautions 1-12
Tire Precautions 1-12
Starting and Stopping Precautions 1-13
Parking Precautions 1-13
Operating Precautions 1-13
Storage Precautions 1-14
Maintenance Precautions 1-14
Information and Specifications 2-1
Limited Warranty Policy 2-3
Machine Description 2-6
Drive Train 2-6
Washdown System 2-7
Fuel System 2-7
Hydraulic System 2-7
Traction Lock System 2-7
Pivot Steering 2-7
Electrical System 2-7
Steering Guide 2-7
Push Rollers 2-7
Hopper 2-8
Power Flow Gates 2-8
Dual Feed Systems 2-8
Automatic Feed Control System 2-9
Parking Brakes 2-9
Control Stations 2-9
Engine 2-10
Traction Drive 2-10
Conveyors 2-11
Augers 2-11
Screed 2-12
Electric Screed Heat 2-12
Front and Rear Suspension 2-12
Equipment Options 2-13
150 WL Screed Extensions 2-13
Sonic Tracker Sensor Grade Control 2-13
TopCon V Option 2-13
Auger and Tunnel Extension 2-13
Operator’s Umbrella 2-13
Lubrication 2-13
Lubricating Oil Requirements And Specifications 2-14
Fluid Capacities 2-14
Hydraulic Oil Specification 2-16
Diesel Fuel Specifications 2-17
Hazardous Substance Precaution 2-18
Physical Specifications 2-19
Miscellaneous Specifications 2-20
Torque Specifications: Inch fasteners 2-21
Torque Specifications: Metric fasteners 2-22
Hydraulic Fittings 2-23
Tightening Flare Type Tube Fittings 2-23
Full Torque Nut Coupling Installation 24
Component Location 3-1
Operator Console 3-3
Direction-Speed Lever 3-5
Screed Controls 3-6
Crown Controls 3-7
Screed Extension Adjuster 3-7
Screed Control Consoles 3-8
Electric Heat Controls 3-9
Operation 4-1
General Information 4-3
Loading And Unloading Instructions 4-3
Loading Dock With Ramp (Preferred Method) 4-3
Ramp Boards 4-3
Crane Lift 4-3
Drive Off Procedure 4-4
Component Installations 4-6
Installation of Exhaust Stack 4-6
Installation of Steering Guide 4-6
Installation of End Gate Assembly 4-7
Installation of Extensions 4-7
Installation of Sonic Feed Control Sensors 4-8
Installation of Cut-Off Shoes 4-8
Pre-Operation Procedure 4-8
Start-Up Instructions 4-9
Screed Operation 4-10
Screed Lift Procedure 4-10
Adjustment of Hydraulic Screed Extensions 4-10
Extension Height Adjustment 4-11
Adjustment of Apron Height 4-11
Adjustment of Conveyor Chains 4-11
Adjustment of Auger/Conveyor Drive Chain 4-12
Adjustment Of Flow Gates 4-13
Optional Equipment 4-13
TopCon System V 4-13
TopCon IV Sonic Grade Sensors Installation 4-14
Auger/Conveyor Sensors 4-15
Maintenance 5-1
General Information 5-3
Preventive Maintenance 5-3
Maintenance Checklist 5-4
Preventive Maintenance Schedule 5-5
Preparing for Maintenance 5-6
Initial Preventive Maintenance 5-6
10-Hour or Daily Maintenance 5-6
50-Hour or Weekly Maintenance 5-7
250-Hour or Quarterly Maintenance 5-7
500-Hour or Semi-Annual Maintenance 5-7
1000-Hour or Annual Maintenance 5-7
Maintenance for Off-Season Storage 5-7
Maintenance Procedures 5-8
Machine and Screed Surface Cleanup and Washdown 5-8
Drive Tire Hydro Inflation 5-10
Front Wheels Grease/Repack 5-10
Clean Battery Cables 5-10
Inspect Cooling System 5-11
Inspect Auger Sections 5-11
Inspect Hopper Hinge Assembly 5-12
Lubrication 5-12
Grease Front Inner and Outer Conveyor Bearings 5-12
Grease Rear Outer Conveyor and Outer Auger/Conveyor Bearings 5-13
Grease Auger Bearings 5-13
Grease Auger/Conveyor Chain Box 5-13
Grease Screed Depth Cranks 5-14
Grease Screed Pivot Points 5-14
Grease Screed Extensions 5-15
Grease Front Wheel King Pins 5-15
Gear Box Pump Oil Check/Fill 5-15
Engine Maintenance 5-16
Clean Engine Air Cleaner 5-16
Check Level and Fill Engine Oil 5-17
Change Engine Oil 5-17
Change Oil Filter 5-18
Hydraulic System 5-19
Hydraulic Oil Check Level/Fill 5-19
Draining the Hydraulic System 5-19
Change Hydraulic Oil Filters 5-20
Refill the Hydraulic System 5-20
Fuel System 5-21
Change the Fuel Filter 5-21
Electrical System 5-21
Junction Box 5-22
Troubleshooting 5-23
General Information 5-23
Troubleshooting Guidelines 5-23
Schematics 6-1
One-Line, Electrical System – Sheet 1 of 2 6-3
One-Line, Electrical System – Sheet 2 of 2 6-5
Assembly, Junction Box, PF 150C 6-7
Control Box ASM with 110VAC Switch 6-9
Control Panel – Sheet 1 of 2 6-11
Control Panel – Sheet 2 of 2 6-13
Control Panel, Screed, LH 6-15
Control Panel, Screed, RH 6-17
Harness, Front, Tractor 6-19
Harness, Rear, Tractor 6-21
Harness, Valve, Left 6-23
Harness, Valve, Right 6-25
Harness, Spray Down Kit 6-27
Harness, Generator 6-29
Jumper Harness, Control Panel to Junction Box 6-31
LH / RH Jumper Harness, Screed 6-33
Screed Remote Option 6-35
Harness, Jumper, 12-Inch Extension Option 6-37
Propel Circuit Hydraulic Schematic (1 of 4) 6-39
Auger Hydraulic Schematic (2 of 4) 6-41
Gear Pump (GP) 1 Hydraulic Schematic (3 of 4) 6-43
GP 2 Hydraulic Schematic (4 of 4) 6-45
Illustrated Parts List 7-1
Quick Reference Guide 7-3
Push Roller Group (1005107) 7-6
Front Wheels And Steering (1005097) 7-8
Drive Group (1005098) 7-10
Auger Group – 1 of 2 (1011881) 7-12
Auger Group – 2 of 2 7-14
Conveyor Roller Chain Assembly (21000856) 7-18
Conveyor Assembly (15584329) 7-20
Hydraulic Flowgate Assembly (1009458) 7-22
Covers Group (1005105) 7-24
Tank Group (1005100) 7-26
Diesel Engine Group, V3600, 74hp, Tier 4i (1005101) 7-28
Detail Group (1011884) 7-32
Washdown Group (1005102) 7-46
Screed Group (1011701) 7-48
Screed Side Arm Assembly 7-50
LH Edger Guide Assembly (1009162) 7-52
RH Edger Guide Assembly (1009156) 7-54
Electric Screed (1012204) 7-56
Electric Screed, Detail (1 of 2) 7-58
Electric Screed, Detail (2 of 2) 7-60
Screed Thickness Adjuster (1005290) 7-62
RH Extension w/Slide Assembly (1008156) 7-64
RH Extension Assembly (1008160) 7-66
LH Extension w/Slide Assembly (1008133) 7-68
LH Extension Assembly (1008141) 7-70
Generator Control Box ASM w/110VAC Switch (1011360) 7-72
Screed Control Box, LH (1010382) 7-74
Screed Control Panel, LH (1010433) 7-76
Screed Control Box, RH (1011903) 7-78
Screed Control Panel, RH (1011902) 7-80
Power Crown Assembly (1010279) 7-82
Screed Hose Kit (1008595) 7-84
Hydraulic Group, 1011882 7-88
12” Heated Screed Extension (Option) 7-90
Misc Assemblies 7-92
TopCon System V (Option), 1005087 7-94
Operator’s Umbrella (Option) Mount, 1011519 7-96
Alphabetical Parts Index 7-98
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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